5 reasons： why industrial LED luminaires are the best ...

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LED lighting is quickly gaining traction in the marketplace as a more efficient, longer-lasting alternative to traditional lighting in warehouse environments

Warehouse design and workflow are key factors in maximizing productivity in any facility. The ability to efficiently transport products and materials within the storage area is a primary consideration for speed and efficiency, as well as ensuring worker safety during the production process.

Clear visibility is critical, but it is also often a major challenge when companies rely on traditional light sources. The most common luminaires are high-pressure sodium (HPS), which cast an unnatural orange glow and produce harsh shadows, resulting in poor overall visibility. In addition, these luminaires require virtually constant maintenance with frequent bulb changes, which not only increases time and material costs, but also clogs paths and interrupts production due to the shear lifts required to reach high installed luminaires.

Industrial LED lighting technology has gained significant traction in the marketplace as a more efficient, longer lasting and lower maintenance solution. However, despite proven energy and maintenance cost savings that reduce total cost of ownership (TCO), many companies are still reluctant to convert to LEDs because the relatively high initial investment discourages them.

Figure 1: Dialight LED high ceiling lighting GS Dunn warehouse shelves

While the price tag for high-performance industrial LED luminaires may be higher, the long-term benefits and cost savings provide a substantial return on investment. In fact, LED lighting fixture upgrades are typically completed in less than 24 months. Some of the best fixtures on the market last 10 years or more, which translates into savings of eight years in energy and maintenance costs. Not to mention, the added benefits of better visibility, greater sustainability and increased safety have a direct impact on productivity and efficiency.

In addition to direct energy and maintenance cost savings, industrial LED luminaires offer some lesser-known but equally valuable benefits that should play a major role in decision-making. For any retrofit facility, or considering lighting options for new construction, here are five more reasons why LEDs should be the preferred choice

1) Add light where it's needed most. Traditional HPS fixtures lack directional lighting capabilities and instead simply cover the entire area in an orange glow, including racks/shelves and ceilings. This means a lot of light and energy is wasted just to get satisfactory lighting on the floor and where it is needed most in the workflow. Even with a reflector, there is still a lot of light going into the wasted space.

Industrial LED luminaires, on the other hand, can be placed precisely within the fixture to direct light exactly where it is needed. instead of a circular bulb that glows in all directions, the solid-state design of LEDs allows them to be placed on a circuit board that projects light to the optimal location. With the addition of precision optics, LED luminaires can dial in even more, creating customizable, precise light patterns that serve the specific needs of the site. As a result, less light and energy is wasted, and you get a clear, crisp view where you need it most.

2) Improved light efficiency reduces the number of luminaires. Due to the poor quality of light emitted by HPS luminaires, many facilities must "over-illuminate" an area by placing luminaires together to reduce shadows and dark spots. This is especially true for high ceiling environments where luminaires are installed 40-50 feet or more above the warehouse floor. Not only do these high-powered fixtures consume a lot of power, they are also difficult to maintain, and more fixtures mean more maintenance challenges.

LEDs solve this problem and reduce the number of fixtures in most applications. With higher light output at the light source, more precise directional control and clearer white light, many facilities are finding that they can replace two HPS luminaires with one high-performance industrial-grade LED luminaire. This two-in-one upgrade not only reduces energy consumption, it also means fewer luminaires to purchase, less wiring and infrastructure to maintain, and less overhead to work with.

3) Intelligent control integration. Since HPS and other HID devices typically require extended warm-up times to reach full output, most devices avoid this by turning the lights on 24/7, whether needed or not. This can burn a lot of unnecessary power and shorten the life of the luminaire.

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Industrial LED luminaires have an instant-on feature that provides full light output as soon as the switch is flipped. And that doesn't mean a physical switch intelligent control can make LED luminaires automatically controlled and adjusted. For example, an entry sensor can keep the light off when not needed and turn it on as soon as a worker enters the area. Daylighting sensors use ambient light to automatically dim LED luminaires, reducing light output (and energy consumption) to maintain prescribed light levels without the need for constant lighting at full power. As more companies move toward facility automation, only intelligently controlled industrial LEDs can perform this function. hps simply cannot.

4) Reduce environmental impact. Sustainability is becoming a primary concern for most companies. However, traditional HPS luminaires are among the least environmentally friendly light sources on the market. Not only are they extremely inefficient, but they also produce large amounts of waste, some of which is harmful. Every year, millions of HPS bulbs are replaced and the waste must be disposed of. And, because each HPS unit contains up to 50 milligrams of harmful mercury, enough to poison an entire classroom of children, it must be considered hazardous waste, which not only increases costs but also increases the environmental impact.

Industrial LED fixtures have proven to be a more sustainable lighting option in several ways. Not only are they more energy efficient, reducing carbon emissions by millions of metric tons, as well as other harmful emissions, but they also significantly reduce lighting waste and are free of hazardous substances. By eliminating lamp changes and reducing hazardous waste emissions over 10 years or more, industrial LED luminaires allow companies to meet sustainability goals with simple lighting retrofits that are faster, cheaper and more efficient than making radical production adjustments.

5) Improve worker safety, comfort and alertness Ensuring that workers are alert and aware of their surroundings is a key element of facility safety. However, the dull, dim light emitted by most HPS equipment not only makes the environment darker and less active, but also makes it extremely difficult to distinguish colors on warning and information signs and wiring. This poses a significant safety risk that could put workers at risk if they misinterpret warnings or accidentally cut live wires.

By providing bright, clear illumination and a color rendering index (CRI) output that approaches daylight quality, industrial LEDs provide the ideal visual clarity to help workers clearly distinguish colors. Compared to HPS lighting, LED lighting has also been shown to improve line hazard detection, reduce discomfort from glare, improve worker alertness and reduce fatigue by up to five times.

When it comes to the benefits of industrial LED lighting, energy costs and maintenance costs tend to get the most attention, but these are certainly not the only tangible and measurable benefits. When choosing the best light source for a warehouse facility, it's important to consider not only cost, but also the internal environment and the longevity and environmental impact on the planet, as well as the safety and comfort of workers.

By combining all of these benefits with savings, while eliminating maintenance hassles and poor light quality, industrial LED luminaires certainly offer a better option for lighting warehouse facilities.

LEDSION Lighting Technology Co., Ltd. is a supplier of high quality LED lights and energy saving lighting solutions. 10 years of LED lighting manufacturing experience + 60+ models of LED lights in stock in our US warehouse + 95% of our products are UL ETL certified.Our LED lighting is widely used in commercial, industrial, residential and other fields. Our goal is to provide high quality LED lighting and good service to our customers.

Why should you consider using LED lights in your office?

LED lights have become increasingly popular in recent years, and for good reason. They offer numerous advantages over traditional lighting options, making them an ideal choice for office spaces. In this blog post, we will explore the top 5 advantages of using LED lights in the office.

1. Energy Efficiency

LED lights are highly energy-efficient, consuming significantly less power compared to traditional incandescent or fluorescent lights. They convert almost all of the energy they consume into light, minimizing wastage. This energy efficiency not only helps reduce electricity bills but also has a positive impact on the environment by reducing carbon emissions.

2. Long Lifespan

LED lights have an exceptionally long lifespan, lasting up to 50,000 hours or more. This is significantly longer than traditional lighting options, such as incandescent bulbs, which typically last around 1,000 hours. The extended lifespan of LED lights means less frequent replacements, resulting in cost savings and reduced maintenance efforts for office spaces.

3. Improved Lighting Quality

LED lights provide high-quality lighting that is bright, uniform, and flicker-free. They offer excellent color rendering, allowing employees to see objects and details more accurately. This can enhance productivity and reduce eye strain, creating a comfortable and visually appealing work environment.

4. Durability and Safety

LED lights are highly durable and resistant to shock, vibrations, and external impacts. Unlike traditional bulbs, they do not contain fragile filaments or glass components that can break easily. Additionally, LED lights generate very little heat, reducing the risk of fire hazards. These features make LED lights a safe and reliable lighting option for office spaces.

5. Flexibility and Control

LED lights offer a high level of flexibility and control. They can be easily dimmed or adjusted to create the desired lighting ambiance in the office. This allows for customization based on specific tasks or preferences. LED lights also have the ability to instantly turn on and off, eliminating the need for warm-up time and providing immediate illumination when needed.

In conclusion, LED lights offer numerous advantages for office spaces. Their energy efficiency, long lifespan, improved lighting quality, durability, and flexibility make them a smart choice for any workplace. By switching to LED lights, offices can enjoy cost savings, environmental benefits, and a better overall lighting experience.

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