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PET bottle washing line is one of the most common and important processes in the plastic recycling process. As a reliable manufacturer of plastic recycling equipment, we will introduce the components, functions, applications, and factors affecting the price of PET bottle washing lines in this article systematically and professionally.

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PET BottlesPET Flakes

What Is PET Bottle Washing Line?

PET bottle washing line is a series of machinery and equipment that helps to wash and clean PET bottles and flakes. The cleaned PET flakes can be further processed into new PET products, such as bottles, sheets, polyester staple fiber, straps, and so on.

Components Of Complet PET Bottle Washing Line

The typical components of a PET bottle washing line include:

&#; Conveyor belt to transport PET bottles into the washing line

&#; Bottle crusher or shredder to break down the bottle

&#; Friction washer to remove labels and glue

&#; Float washing tank to remove dirt and impurities

&#; High-speed friction washer for further cleaning

&#; Dewatering machine to remove excess water

&#; Metal detector to remove metal contaminants

&#; Sorting table for manual sorting

&#; Hot washing system for sterilization and removal of remaining impurities

&#; Thermal dryer for getting the dry PET flakes and further reduction of water content

&#; Storage silo for the temporary storage of cleaned PET flakes

Conveyor BeltLabel DetacherCrusher MachineRinsing TankScrew FeederDrying SystemVertical DryerBlowing SiloElectrical Panel

How To Get High-Quality PET Flakes By Washing Line?

There are several important factors to consider in order to ensure that the PET bottle washing line produces high quality PET flakes:

Keep The Materials To Be Pure

Sorting bottles before entering the washing line, such as removing non-PET bottle materials

Remove the materials such as PVC bottles, plastic film, bottle caps, small pieces of metal, gravel, etc.

Our specific approach is to add a metal detector to the sorting table.

While obvious non-PET materials are manually removed, metal detectors can also detect small pieces of metals and prompt workers to pick them out.

Reduce The Impurity Content Of PET Flakes

Don&#;t skimp on using the label scraping machine, hot washing system and Zig-Zag label remover in recycling line

Removal of labels and glue is crucial in ensuring clean PET plastic.

Invest in a high quality label scraping machine, as it can help to effectively remove the labels without damaging the PET flakes.

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Hot washing system allows for a great deal of further cleaning of the PET plastic to remove glue residues from the PET plastic surface.

In the process of selling PET plastic flakes, you will easily find that PET flakes that have undergone the hot cleaning process sell for $100-200 per ton more than PET plastic flakes that have not undergone the hot cleaning process&#;&#;

Reducing The Water Content Of PET Flakes

Invest in a good dewatering machine and drying system

Reliable dewatering machines can remove a significant amount of water from PET bottle flakes, reducing the weight and cost of transportation.

In addition, the moisture content of the PET raw material also affects the subsequent extrusion and pelletizing process.

If you are producing clean PET plastic flakes for extrusion and pelletizing, we recommend that the moisture content be as low as possible, not exceeding 6% at most.

High Quality PET Flake Materials Must Be Consistent In Color

Maintaining color consistency can usually be achieved by manually selecting PET bottles with consistent color into the cleaning line through a sorting platform.

When faced with large production capacity requirements of 2 or 4 tons per hour, We need to match the color sorting machine to the production line.

The color sorting machine can ensure that only PET bottles or flakes with consistent colors are sent to the washing line, and automatically remove contaminants or PET bottles or flakes with different colors.

Following these guidelines will help to ensure that your PET bottle washing line produces high quality PET flakes that fetch higher prices in the market.

Factors Affecting The Price Of PET Bottle Washing Lines

Productivity

The higher the PETbottle washing productivity, the higher the price.

Number of machines and type of machines in the PET bottle washing line

The more customized or advanced machines included in the washing line, the higher the price.

Brand of machine&#;s motor

Famous brand motors will also increase the price of the washing line.

Quality and material used for machine construction:

Higher quality materials such as stainless steel will also increase the price of the washing line.

After-sales service provided by the manufacturer

Good after-sales service, such as comprehensive training for operators and maintenance services, will also increase the price of the washing line.

How To Collect The PET Bottles?

To have a complete PET bottle washing line, there needs to be a way to collect the PET bottles.

This can be done by purchasing PET bottle balers and compactors to compress and bale the bottles for easy transportation or collaborating with recycling centers that will provide a steady supply of PET bottles.

How To Carry Out PET Recycling Through Small-Scale Plastic Recycling Plants?

Small-scale PET bottle recycling can be carried out by setting up a small-scale PET bottle washing line and selling the clean PET flakes to companies that use PET plastic in their production, such as bottling companies or plastic-producing companies.

You can also read the following article to learn more about the recycling machinery and details required for a small-scale plastics recycling plant.

&#;. The function of plastic cleaning
Plastic waste is a significant environmental concern worldwide, and plastic washing lines are an indispensable piece of equipment that helps to manage and streamline the recycling process. A plastic washing line is a machine that thoroughly cleans and prepares plastic waste materials for further processing. In this article, we will discuss in-depth the critical features of plastic washing lines that every user must consider.

Material Handling Capacity
The material handling capacity of a plastic washing line is a crucial factor to consider when selecting one for your business. Every business has different needs, with varying volumes of plastic waste to process. Therefore, it's crucial to find a washing line that can match the processing needs of your business. It's essential to look for a washing line with an adequately-sized feed hopper, shredder, and an efficient conveyor system.

Water Recycling Features
Water is an essential part of the washing process, and the efficient use of water is crucial for reducing the impact of the washing line on the environment. If you're looking for a washing line, a feature to prioritize is the water recycling capability. This feature can help to minimize the amount of water wasted during the cleaning process. These washing lines have advanced water filtration systems that filter out impurities and return clean water for reuse.

Thorough Cleaning Efficiency
The primary task of a plastic washing line is to ensure the plastic waste is thoroughly cleaned before further processing. To achieve this, the washing line should have high-pressure water jets that facilitate the removal of dirt and any other foreign materials that might be stuck on the plastic waste. Additionally, air blowers, screening devices, and hand-picking stations all help to facilitate the cleaning of the plastic waste.

Safety Features
When operating machinery, safety is paramount. Therefore, it's imperative to choose a washing line with numerous safety features. Some of the safety features that you should consider include an emergency stop function, safety guards, and self-cleaning mechanisms. The washing line should also have safety features that minimize the likelihood of hazardous situations.

Ease of Maintenance
A plastic washing line is a vital piece of equipment that requires proper maintenance to ensure its longevity and performance. Some washing lines are easy to maintain, while others are more complex. Therefore, when considering a washing line, it's crucial to look for one with easily accessible parts, a simple design, and a user manual for easy troubleshooting.

Energy Efficiency
Manufacturing equipment consumes energy, and the washing line is no exception. Therefore, it's essential to choose a washing line that is energy efficient to cut down on operating costs. Some features to consider in an energy-efficient washing line include vacuum pumps, automation controls, and inverters.

Compact Design
Space is a precious commodity in most businesses, and a compact design washing line can be a valuable asset. A washing line with a compact design will take up less space and free up space for other useful equipment.

In conclusion, selecting the right washing machine is critical for an efficient and environmentally-friendly recycling process. The features every user should consider include material handling capacity, water recycling features, cleaning efficiency, safety features, ease of maintenance, energy efficiency, and compact design. By taking these features into account, you will end up with a washing line that satisfies your needs and contributes positively to the environment.

&#;. ACERETECH plastic washing line

ACERETECH Plastic Washing Recycling Sorting Machine
With years of technology modification and process experience precipitation, ACERETECH has a variety of different solutions for recycling PP PE scraps (LDPE/LLDPE film, PP woven bags, PP non-woven, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With advanced modular design, ACERETECH can freely combine each standard module to provide to customers specialized solutions.
In the field of HDPE/PP/PS/ABS/PC/PET recycling projects. Most of the materials come from urban and industrial collection sites,their sizes vary, and the composition of raw materials is different from country to country, even though the composition of HDPE/PP/PS/ABS/PC/PET in the same country is totally different.
ACERETECH team integrated the cleaning line technology in Europe and China and continuously optimized it. Finally, we developed a series of modular recycle equipment that can adapt to the different characteristics of HDPE/PP/PS/ABS/PC/PET materials. The AWS series of recycling machines is designed to process hard and flexible plastic materials to achieve a one-stop operation of sorting, crushing, cleaning, recycling, and pelletizing blow-molded packaging waste. Including sorting, size reduction, metal removing, cold and hot washing, high efficiency friction washing and drying modular. Which can remove ferrous and nonferrous metals, sand, oil, glue, paper and many other different contaminants efficiency.

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