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A Guide to Industrial Wire Baskets

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Helen

Sep. 02, 2024
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A Guide to Industrial Wire Baskets

If you need to separate solid debris from liquids, then you may need to add industrial wire baskets. In this article, we will provide a comprehensive overview of these collapsible wire containers and provide information on how you can use them to protect valuable equipment. 

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What Are Wire Basket Strainers, and What Are They Used for? 

Wire basket strainers are filtration devices that have perforated metal baskets or cylinders formed from wire mesh. These strainers are used for filtering and removing solids from liquids, thus safeguarding downstream machinery. Some of them come with a drop gate on the side for efficient use.

The wire mesh permits liquids to pass through while trapping and holding debris, such as sediment. Wire basket strainers are widely used in industry to guarantee the purity and quality of liquids in activities such as oil refining and water treatment.

Design and Construction

Industrial wire baskets are often made from sturdy materials like aluminum, steel, or stainless steel. They are created by weaving or welding wire mesh to form mesh walls with a strong and open structure. 

Mesh size and wire thickness vary from one basket to another and can be customized to satisfy specific application needs. The baskets are available in a variety of sizes and shapes, ranging from small, portable units to big, personalized containers, allowing for flexibility across different industries, depending on the storage space required for solid sediment.

These strainers are also customizable in that they can be purchased as rigid or collapsible wire baskets, depending on the company&#;s needs. 

Application

Now that you understand what these rigid wire containers are and how they are made let&#;s take a look at what they are used for. 

Assembly Lines

Wire mesh containers are often used to organize and convey work-in-progress objects along assembly lines. Their versatility is what makes them ideal for a wide range of sectors.

Storing and Transporting Materials

Industrial wire baskets are commonly used for storing and transporting products within production facilities. Their strong construction makes it possible for them to withstand large loads, and their design facilitates ventilation, making them ideal for objects that require air circulation.

The Washing and Drying of Parts

These rigid wire baskets are also commonly used for the washing and drying of various components throughout production processes, particularly those containing intricate pieces. Their open mesh design enables efficient cleaning, washing, and drying, ensuring that parts are contamination-free before assembly.

New and Used Options Available 

If you are looking for wire mesh baskets for material handling, there&#;s good news. You don&#;t have to invest in new wire baskets, as there are used options available to help you separate waste materials from liquids. 

Many of these baskets can be safely stacked when not in use to save on vertical space and are made from high-quality materials to ensure longevity.

Explore Our Selection of Industrial Wire Baskets

The Bottom Line

Industrial wire baskets, with their adaptability and versatility, play an important role in increasing productivity across a wide range of industrial applications. These baskets help different companies run smoothly by easing material handling processes. 

For more information, please visit Wire Mesh Container Wholesale.

As technology and manufacturing procedures advance, the utility and significance of these wire baskets are likely to increase, making them vital tools in various industries.

The Ultimate Guide To Woven Wire Mesh Filters

When designing and incorporating mesh filters, there are three elements to the mesh that your mesh supplier needs to know to ensure your filter works as intended. Wire diameter, opening size, and mesh count all play a role in the effectiveness of a mesh filer.

  • W

    ire Diameter:
    The width of each
     wire used to weave the filter
  • Opening size: The Space between any two wires
  • Mesh count: The number of openings in an inch in any direction

When designing a mesh filter, a &#;good, better, best system is used. The &#;good&#; category illustrates when one of the three elements listed is provided. &#;Better&#; illustrates your ability to provide two elements, and &#;best&#; illustrates your ability to provide all three. 

So, let&#;s say you send the mesh supplier a quote request for 200 feet of filter cloth with a mesh count of 50 microns. While the mesh supplier can provide an adequate recommendation, the inquirer&#;s exact needs remain unknown.

NOTE: Designing a woven wire filter may require you to convert mesh count to micron rating and vice versa. Use the following chart as a tool to help you comminate the needs of your operation:



If you were to submit a request for a 60x60 mesh filter with a wire diameter of ., the mesh supplier would have enough information to identify the mesh count and wire diameter. In turn, the mesh supplier can also calculate the opening size.

To that end, if any two elements are provided, the third can be determined; however, for best results, you should have all three ready before reaching out to the mesh filter supplier.

Read "Wire Mesh Filters: What You Need To Know Before You Buy" for insight into the mesh filter buying process.

Sample Request
Woven wire mesh filter are a big investment. To ensure you are satisfied and confident with bulk orders, you have the opportunity to request samples of both cut pieces and fabricated components.

To do so, you must reach out and provide the following information:


    • Alloy
    • Dimensions
    • weave pattern
    • layer configuration
    • Quantity needed


Having said that, there are a few limitations to note. As quantity plays a significant role in the feasibility of a sample request, we will need to establish the resources and labor your request requires.

Typically, if a woven wire supplier doesn't have the capacity to produce the desired component or specification, your sample request will get turned down. Your request can also get turned down if the rest volume doesn't align with the amount of tooling and labor needed to produce the component.

When it comes to cost, the amount you can expect to pay depends of the form factor of the sample.

If you are simply looking for cut-to-size pieces to familiarize yourself with a particular specification, the price tag will be fairly inexpensive. Of course, the price will depend on the various parameters of the specification.

If you are looking to sample a custom component, however, the expected cost will spike significantly. This is due to the increased labor needed to set up the tooling and fabricate the component.

NOTE: The expected cost of a customized part will increase as the complexity of the part increases.



What To Do After You Receive Your Sample?

If after testing the requested sample you find the performance does not meet your expectations, you should set a meeting with the mesh supplier's engineering team. This will give you the opportunity to identify the reason where improvements can be made.

Maybe it's as simple as switching someihng like the weave pattern or alloy. Or maybe you discover that woven wire mesh isn't the answer.

Either way, it is critical that you sit down with the engineering team so you can coordinate your next steps.

Now, if you are satisfied with how the component turned out, you will want to establish how many finalized parts you will need. After you decide and determine whether you will need a purchase order or blanket order, the next step would be to request a quote.

Once you receive a quote, approve it, and submit a purchase or blanket order, production will start.

 

You can use one of the following avenues to request a quote:

 

Are you interested in learning more about Wire Decking for Sale? Contact us today to secure an expert consultation!

  • Visit our request a quote page
  • Fill out the form on our Contact Us page
  • your configuration and contact information to our sales team at  
  • Call us directly at 800-321- 

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