As one of the most popular and commonly used metals in manufacturing, aluminum is loved for its low weight and strength-to-weight ratio. To make aluminum suitable for use in different industries, the metal is combined with other elements to form alloys. Aluminum alloys come in many different forms and are used in all kinds of products, including consumer electronics, packaging, and vehicle and plane parts.
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In this article, we&#;ll look at what an aluminum alloys is, its definition, traits, categories, characteristics, and uses, as well as a little on its history.
What are Aluminum Alloys?
Aluminum is a metal that can be combined with specific amounts of other elements including copper, magnesium, silicon, zinc, and manganese, to alter its mechanical and physical qualities, making it suitable for different applications. This combination makes it an &#;alloy&#;. Just as an example, if you mix aluminum with magnesium, you&#;ll get a strong and lightweight alloy that&#;s great for use in aerospace and automotive. It has low density, is corrosion resistant, and has good thermal conductivity. Many different items, including metal enclosures, automobiles, and aircraft components, are made from aluminum alloys. Xometry offers many different types of aluminum alloys available for automatic quoting on our platform via our CNC machining, sheet metal fabrication, sheet cutting, and other manufacturing processes. For more information on this versatile metal, have a look at our in-depth guide on Aluminum.
A Brief History of Aluminum Alloys
Naturally occurring compounds that contain aluminum have been known since antiquity, but aluminum&#;s elemental nature as a metal wasn&#;t confirmed until as a result of the combined efforts of German chemist, Friedrich Wöhler, and Danish physicist, Hans Christian Ørsted. It was soon realized that aluminum was a hard material to process, and it was also expensive&#;at the time, it cost more than gold! The price of aluminum alloy only started to go down in when Henri Étienne Sainte-Claire Deville, a French chemist, found a way to make it on a large scale. Fifty years later, duralumin (the first structural aluminum alloy with a good amount of strength) was created and developed for military and industrial purposes.
Characteristics of Aluminum Alloys
Aluminum alloys are characterized by several things. Perhaps their most famous attribute is their low weight that makes them ideal for use in areas where reduced weight is important. A natural oxide layer forms on the aluminum alloy&#;s surface, making it corrosion resistant and keeping it protected in all different environments. In spite of their low density, they are strong and durable, factors that make them useful in projects where strength and weight have to be carefully balanced. They can also be easily shaped and formed, making them a versatile material for those in manufacturing to work with. For example, aluminum is especially malluable and a popular alloy with our sheet metal customers, where aluminum is extremely popular for CNC machined parts due to its machinability and balanced characteristics.
Traits can differ greatly from alloy to alloy, so it&#;s best to refer to the relevant data sheet for precise characteristic information.
What is Aluminium? It is a chemical element, which is found naturally on Earth. It is the most abundant metal on our planet, as it makes up roughly 8% of the crust on the surface. It is very versatile, making it the second most used metal after steel in various ways such as in automobiles manufacturing, buildings and CNC machining. Centuries after industrial production of aluminum started, its demand globally has rapidly skyrocketed to about 29 million tons annually, where approximately 22 million tons is virgin aluminium. In comparison, 7 million tons are reused aluminum from scrap metal. Worth noting, aluminium is of the metals used in engineering since it has a strength to weight ratio that is greater to that of steel.
Properties and advantages of aluminium
The advantages of using aluminium are associated with its remarkable properties as follows:
&#; Resistance to corrosion
When aluminium gets exposed to air and humid conditions, a layer of oxide skin is formed to protect the aluminium surface from extreme oxidation. This self-protecting oxide layer gives aluminium the resistance it has against deterioration, resistant against weathering even to the industrial atmosphere that facilitates weathering. Anodizing treatments can further be used to enhance the resistance of the oxide layer on surfaces.
&#; Thermal and electrical conductivity
Aluminium conducts heat and electricity excellently. The thermal conductivity of aluminium is about 50 to 60 percent that of copper, making it very applicable in large scale production of cooking utensils. Thermal conductivity relates to transfer from one medium to another; thus, aluminium heat exchangers used in the chemical, food, and aircraft industries. Aluminum's high conductivity () is about 62 percent of the International Annealed Copper Standard (IACS) makes it effective for use and electrical conductor and has about a third of the specific gravity of copper.
&#; Reflectivity
Smooth aluminium has high reflectivity on the electromagnetic spectrum from the radio waves and into the infrared and thermal range. It bounces about 80% of light and 90% of the heat that strikes its surface. This high reflectivity gives aluminium a decorated appearance and makes it effective for use against radiation of light and heat in applications such as roofing and automotive heat shields.
&#; Nontoxic features
The nontoxic nature of aluminium was discovered centuries ago in its first industrial use. This characteristic makes it suitable for use in cooking utensils without having harmful effects on the human body. It also facilitates its use in foil wrapping for food products in the processing industry.
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&#; Recyclability
The recycling of aluminium is unmatched. Notably, there is a significance difference in properties between recycled and virgin aluminium. About 5% of the energy used in producing virgin aluminum is needed to recycle aluminium. Currently, approximately 60% of aluminium is recycled towards the end of its life cycle.
&#; Finishability
For most of its applications, aluminium does not need a protective coating. Finishing techniques such as sandblasting, polishing, and wire brushing serve most of the finishing needs, and, in most cases, the surface finish used is adequate without the need for further finishing. Where pure aluminium or additional protection is needed, a wide range of surface finishes such as paint, chemical, and electrochemical techniques are applied.
&#; Strength
Pure aluminium for commercial use has a tensile strength of 90MPa, making it very useful for structural materials. Working on it through processes such as cold rolling makes is stronger. Further increase in strength is made by alloying it with elements such as copper, manganese, and silicon at measured percentages. Alloys are much stronger and can be further strengthened through heat treatment.
&#; High strength-to-weight ratio
The strength to weight ratio of aluminium is much higher than of constructional steel. This feature makes it suitable for designing and constructing strong and lightweight structures with many advantages for structures that move, such as ships, vehicles, and aircraft.
&#; Ease of fabrication
The ease of fabrication of aluminium is one of its most important features due to its lower degree of workability using any casting methods. Aluminium can be fabricated into the desired thickness from foil, which is thinner than paper to aluminum wires to be rolled, aluminum sheets that can be roll-formed, stamped, and drawn. Essentially, the speed and ease with which aluminium is machined contribute significantly to the low cost of producing aluminium parts. Aluminium metal can be turned, milled, and bored at high speed, which machines are capable coupled with its flexible nature.
&#; Ductility
Aluminium is malleable, meaning that it can be drawn into wires without breaking. However, its ductility lower than that of copper. Aluminium also has a low density and melting point. In molten form, aluminium can be cast in several ways due to its flexibility to produce desired products such as sheets, foils, tubes, and rods.
&#; Strength at low temperatures
Aluminium and its alloys have proven to be useful in cold temperatures. Unlike other metals such as steel, which become brittle upon exposure to low temperatures, aluminium, and its alloys become stronger. Not only does the strength increase at low temperatures but also its tensile, yield, and impact measurements. Moreover, the corrosion resistance of aluminum increases at these conditions, making it suitable for use in cold and ice regions without accelerated breakdown due to the existence of moisture.
&#; Impermeable and Odorless
Aluminium, even when rolled like a foil, is 0.007mm thick and is sufficiently impermeable and does not emit smell or taste. Its is also non-toxic and coupled with its odorless and impermeable features makes it ideal for packaging products such as pharmaceuticals and foods.
&#; Non-magnetic
Aluminium does not attract magnets and thus referred to as paramagnetic in layman&#;s language. This feature makes it ideal for shielding in antennas and computer disks.
&#; Sound and shock absorption
Aluminium is a good absorber of sound, making it ideal for constructing roof ceilings and shock absorbers in automobiles. Aluminum foam, its porosity, material composition, thickness, and various types of treatment make it permeable to sound and shock.
Sources and further reading
Aluminium Alloy - General Information - Introduction to Aluminium and its alloys. Aalco.co.uk. Retrieved 27 May , from http://www.aalco.co.uk/datasheets/Aluminium-Alloy_Introduction-to-Aluminium-and-its-alloys_9.ashx.
Asminternational.org. (). Key Characteristics of Aluminum. Asminternational.org. Retrieved 27 May , from https://www.asminternational.org/documents///G_Sample.pdf/c-99fc-46e8-a310-dd0af160.
DJUKANOVIC, G. (). Aluminium alloys in shipbuilding &#; a fast growing trend. Aluminiuminsider.com. Retrieved 27 May , from https://aluminiuminsider.com/aluminium-alloys-in-shipbuilding-a-fast-growing-trend/.
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