Choosing the Right Injection Molding Company

Tips for Finding the Best Injection Molding Company for Your Business

If you use injection molded components in your company, and you rely on an injection molding company to design, produce and ship custom plastics, the success of your business is in their hands. Missed deadlines, poor quality materials, or inaccuracy and inconsistency among the finished products can be devastating for your company, setting you back time and money, but how do you know what to look for to avoid pitfalls and find the right company. To help you find the right option, we're sharing some tips to give you the upper hand when finding a partner in plastics manufacturing.

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Production Volume and Capacity

Knowing your volume needs and size requirements will help you narrow down your options of choosing a company. For example, if you typically only need small volume orders fulfilled (under 10,000 units), focus specifically on finding an injection molding company who specializes in low volume.

Similarly, if you have a large order of over 700,000 components or have a large order of several types of components that all need to be ready at once, you'll have better luck from a company that offers high-volume injection molding manufacturing. They'll have the team, equipment, and capacity to handle your order rather than your company being the "experiment" for a smaller volume company who may be ready to scale.

Start-to-Finish Services

When you can work with one team from the design process through finishing, the process is both time-efficient and cost-effective. More importantly, the potential for mistakes is significantly reduced because you're working with the same people from start to finish. If you can work with a team who can sit down with you during the design process and understand your goals and are with you through prototyping, tooling design, production, and finishing, you're going to be get the results you need. The communication is stronger when you're working with one team, and you have more opportunities to share feedback.

At Advanced Plastiform, we take pride in offering one-stop injection molding manufacturing. We will help you through design and prototyping, product manufacturing, and even have value-added services to save you time and increase your profits.

Realistic Timelines

The lead times for injection molding vary depending on the project and volume needed, though at Advanced Plastiform, it typically takes up to 20 weeks from day one design to delivery, depending on the tooling required. When you sit down with a prospective manufacturer, getting a realistic timeline is essential. Look at their quote and see if they have built in time for any delays, what kind of shipping timeline they have in place, and how much time they have set aside for tooling design.

Comprehensive Understanding of Product Application

An injection molding company should be able to provide you with expert guidance in choosing the right materials for the components you need. Because thermoplastic materials vary in strength, heat resistance, chemical resistance, and other qualities, having someone who understands the requirements of the component and can match it with the proper materials is key to getting the results you need and sticking within your budget.

Working with Specification Requirements

When you're looking for a good plastic injection molding company, they should have the knowledge and experience to get the specifications you need. While there are times when some adjustments may be necessary, an experienced team will be able to make recommendations that will lead to a better finished product rather than you having to compromise on the details.

Contact Our Plastic Manufacturing Company Today 

At Advanced Plastiform, we are dedicated to creating high-quality, long-lasting custom plastics for our customers while ensuring short lead times and low per-unit prices. With an experienced team of designers, engineers, and manufacturing technicians, we're with you every step of the way to ensure satisfaction. We work with all types of industries in the Southeast and Mid-Atlantic, including North Carolina, Pennsylvania, Maryland, Tennessee, Georgia, and Virginia. To learn more, reach out to our team today.

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Plastic injection molding is a modern manufacturing method that&#;s popular thanks to its cost-effectiveness at high volumes and tailor-made solutions for design problems. It&#;s also highly customizable to deliver your unique product specifications and requirements. The custom injection molding process uses plastic resins or polymers heated, melted and injected into custom molds under high pressure to produce products that precisely meet your project demands.

While this manufacturing process may sound simple, you need a custom injection molding partner that understands and caters to your needs and specifications. The perfect partner may not exist, but you can assess custom injection molding manufacturers on a few key factors to understand if they&#;re the right fit for you. 

1. Production Volume and Capacity Specification

There are two main types of custom injection molding manufacturers who have the skills and equipment to produce different volumes of plastic parts:

• Low to medium-volume molders: These molders specialize in producing 10,000 parts or less. They&#;re suitable for businesses looking for parts in small volumes, such as the agriculture, medical and aerospace industries. You should also consider molders in this category if you want to create prototypes for testing or bridge the gap between small production units for market testing and full-production tooling.
• High-volume molders: These molders produce injection molded parts in runs in the hundreds of thousands to millions. They should be your ideal choice if you want to produce parts in bulk. 

A company&#;s machine size and number determine its production capacity. Injection machine size is expressed as tonnage and the higher the tonnage, the larger and higher the complexity of parts it can manufacture. However, the best custom injection molding companies specialize in high and low volumes because they can accommodate your product changes.

2. Specific Product Application

The intended use of the part you&#;re producing through custom injection molding determines the best manufacturer because they use different designs, materials and production techniques. Your product application also dictates the development and production process the molders use to deliver the parts according to your specifications.

Establish the type of plastic resin the manufacturer uses and its suitability to both your product&#;s end use and your budget. The molding material is another important consideration &#; steel molds, for example, are ideal for large and long-term production, while aluminum works best for small and short-term production.

Your partner should be able to produce your custom injection molded parts to specification. They should also have the skills, experience and knowledge to make strong recommendations that may save you time and money without sacrificing quality

3. List of Value-Added Services

The best custom injection molding companies should be able to do more than produce parts from your design prototypes. They need to offer you valuable advice on how to ensure the parts are produced to geometric dimensioning and tolerancing (GD&T) standards, undercuts, draft angles and material selection to guarantee the project&#;s success. Additionally, they should utilize their knowledge to clearly explain the advantages and disadvantages of different options, such as injection molding gates.

Mold flow analysis is another value-added service offered by reliable molders to determine potential design issues and improve part quality and performance. Generally, a full-service plastic injection molding partner offers prototyping, part design, mold flow analysis and quick response manufacturing to deliver decided cost and tie efficiencies.

4. Quality and On-Time Deliveries

In manufacturing, sticking to deadlines and delivering quality are non-negotiable requirements. To ensure your plastic custom injection molded parts are produced and delivered on time, you need to communicate your expectations with your manufacturer. 

Assess your manufacturers&#; production processes to understand how efficient they are and verify they can deliver within your timelines. It also helps to ascertain whether they can deliver products that meet your quality standards. Any reputable custom plastic injection molding company has an in-house quality assurance team that oversees the entire process to prevent quality compromises. They should also be certified by the International Organization for Standards (ISO) to verify their commitment to using the production techniques.

Some essential standards for plastic injection molding companies are AS and ISO , which provide them with an approach to achieve effective quality management. Polycraft Products is an ISO -certified company with industry-leading delivery times and quality standards and committed to process improvements. You can count on our team to create effective custom injection molded parts and solve complex problems using the latest technologies, such as laser scanners and touch and visual CMMs.

5. Pricing 

Custom injection molding costs vary greatly depending on the production volume, simplicity or complexity of molds, the size of the mold and materials used for plastic production and mold making. Before settling on a manufacturer, you should assess quotes from several to find one that delivers your project within your budget without compromising on quality.

When requesting quotes, provide manufacturers with a complete summary of your project to ensure you get the total pricing without incurring costly surprises later. In the quotes, look out for any hidden charges and request a detailed description of payment terms so you can plan accordingly. 

Avoid running for the cheapest quote because it directly reflects the value of molds and services you sign up for. It could also indicate long or inaccurate lead times &#; time is money, and confidence in a finished product&#;s delivery date is essential. With plastic mold injection service, it&#;s mostly worth paying more if it guarantees precision, good design, high-quality material selection and whether or not the manufacturer offers on-time delivery.  

Contact Polycraft Products for Precise Custom Injection Molding Services

Are you looking for a custom injection molding company that ticks all the boxes? Polycraft Products fits the bill perfectly. We&#;re a full-service molding company that&#;s been in operation since , consistently delivering efficiency, high quality and safety. Our experienced team is knowledgeable and well-equipped to form plastics and resins in any shape or size using our turnkey injection molds, and we offer industry-leading delivery times.

We work closely with customers to understand your needs so we can develop effective custom injection molded parts that accurately meet your specifications and requirements. You can count on us to provide advice and valuable recommendations at all stages of the process, from concept design to production. 

Whether you are looking for custom injection molded parts to use in the aerospace, medical or defense industries, we will deliver high-quality parts that comply with industry standards and regulations. To learn more about our custom plastic injection molding services, contact us today.

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