High temperature heat pump (industrial heat pumps)
In recent years, the role of high temperature heat pumps, often referred to as industrial heat pumps, has garnered significant attention across multiple industries. This stems from the need for enhanced energy efficiency, better utilization of surplus heat, and a decrease in greenhouse gas emissions related to heat generation processes. High temperature heat pumps are specially designed to supply process heat and can reach temperature outputs of 100°C to 200°C, making them essential where traditional heat pump solutions, typically limited to 70°C to 80°C, may fall short.
These high temperature heat pumps prove versatile by catering to various applications, including hot water production and the enhancement of waste energy for reuse in other industrial processes. However, a notable challenge lies in their integration within production workflows and ensuring that the available heat sources match the corresponding heat demand effectively.
One particularly innovative application of high temperature heat pumps is the production of steam through Mechanical Vapor Recompression (MVR). Steam serves as a critical heat carrier in industry, utilized in applications ranging from food drying and textile processing to sterilizing milk and equipment. Heat pumps that produce steam do so with higher energy efficiency—often needing 50% less energy to generate a kilogram of steam compared to conventional boilers. Notably, natural refrigerants like steam and butane have been identified as suitable for these high temperature applications.
MVR functions differently; rather than generating steam directly, it re-compresses existing steam from processes like evaporation and drying. In this process, wet substrates enter the dryer, where they are met with high temperature steam that promotes evaporation. As the steam condenses within heat exchangers, it re-enters the drying process, enhancing efficiency. Integration of MVR technology can lead to energy reductions exceeding 50% across various drying and evaporation processes.
Our expertise encompasses:
- System evaluation and integration of various heat pump solutions
- Development of compressors and heat exchanger design
- Improving energy efficiencies via high temperature heat pump installations
- Combined heating and cooling operations
- Innovations in turbo compressors
- Steam-producing heat pump technologies
Common projects we tackle include:
- Assessing energy-saving opportunities within different industrial processes
- Simulation, analysis, planning, and implementation of diverse solutions
- Innovative advancements in high temperature heat pump technologies and MVR
Our methodologies include:
- Testing components and systems in well-respected energy labs
- Identifying key performance indicators for comprehensive solutions
- Conducting on-site evaluations of crucial parameters
- Applying simulation and modeling techniques
Why partner with us? We are at the forefront of research in high temperature heat pumps, specifically those utilizing natural refrigerants. Our experience includes groundbreaking projects, both nationally and internationally, emphasizing energy-efficient solutions that reduce carbon footprints while maintaining essential product quality.
We cater to companies seeking to cut down on carbon emissions and energy costs. Our goal is to help you embrace sustainable practices without compromising health, safety, and environmental standards.
If you are interested in more information, please visit Forlssman.
We invite you to learn more about our innovative solutions by heading to our page on High Temperature Hot Water Heat Pump China.