How to Choose High Strength Conveyor Belt?

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Understanding Belt Durability and Application Needs

Conveyor belts come with various durability classifications, which indicate their maximum load-bearing capacities. In the U.S., the tensile strength is calculated in Pounds per Inch of Width (PIW), which quantifies the tension the belt can resist. In other regions, belts are rated based on their ultimate breaking strength, measured in newtons per millimeter (N/mm) or kilonewtons per meter (kN/m). The durability rating of the belt is influenced by its structural reinforcements and the configuration of materials in its fabric plies, or for steel-cable belts, the dimensions of the cables used. It is important to note that the cover material of the belt contributes only marginally to its overall tensile strength or tension capability.

The tensile strength, whether it be the carcass tension rating or ultimate breaking strength, indicates how much force the belt can withstand. Overloading the belt with excessive weights, tension from takeup mechanisms, or heightened incline angles can result in significant issues, including the possibility of the belt snapping. Therefore, a higher tension rating must be evaluated alongside the compatibility of the belt with the conveyor's structure and components.

Diverse conveyor systems necessitate belts with tailored tension ratings, which are influenced by several critical factors including:

• Length of the conveyor system
• Angle of incline
• Required throughput capacity
• Width of the conveyor belt
• Resistance posed by rolling components

How to Effectively Choose Your Conveyor Belt?

Selecting a conveyor belt that is affordable, durable, innovative, and efficient is crucial for your operational success. The key question is, what specific type of belt best fits your unique application? The first step is to reflect on your needs.

The ideal conveyor belt for your system can be evaluated through three pivotal criteria: Application, Temperature, and Strength.

MIPR begins by inquiring about the nature of the products you are transporting.

The characteristics of your products will significantly influence the choice of the belt that maximizes efficiency and cost-effectiveness. For instance, if you are conveying items like bacon—which is high in fat and can degrade rubber over time—we would select a different type of belt than what is needed for transporting lumber, which might experience considerable impact or friction.

What material compound should be chosen to ensure the conveyor belt performs optimally for your application?

• To determine the best material, we assess several factors including operating temperature, incline requirements, sizes of the head and tail pulleys, and any resistance factors associated with your product.

• Returning to our previous examples, in order to counteract the oiliness of bacon, we would need to utilize a belt composed of a highly oil-resistant material, such as Nitrile. Conversely, for a wood conveying operation, an SBR belt would be suitable due to its exceptional durability.

• Additionally, a freezing facility for vegetables will have distinct needs compared to a bakery; therefore, belts such as the Cam-Grid metal mesh are favored for their resilience in extreme temperatures.

• It is also essential to consider whether your products will traverse an incline, as this may lead to the recommendation of a cleated or chevron belt design to maintain control over the products during transit.

• Understanding the dimensions of the head and tail pulleys will guide us in establishing the required thickness range for the belt.

There are multiple intricate considerations involved in selecting the right belting system. Our team is here to assist you in identifying the most suitable belt for your needs. MIPR provides a wide variety of belts, each varying in size, weight, material, and configuration. Discover our extensive catalog of belt solutions at miprcorp.com.

Our knowledgeable engineering team is ready to assess your requirements and will respond within a day with a design proposal, a quotation, and sample options. If you remain uncertain about the appropriate type of belt, don’t hesitate to contact us at 1-800-540- to obtain our expert advice.

Are you interested in learning more about High Strength Conveyor Belt? Get in touch with us today for a professional consultation!