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What Are the Advantages of spherical storage tanks?

Author:

Evelyn w

Mar. 03, 2025
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Spherical storage tanks - FoamGlas

Spheres are typically used to store below ambient temperature liquids and pressurized gases such as ammonia, propylene, LPG, butadiene, etc. Most (or many) spheres operate at low temperatures with -50°C (-58°F) as a lower limit. Gases are stored under pressure at a temperature lower than their liquefaction temperature.

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The main advantage of the spherical construction is that the stress concentration in a spherical shape will be minimal while storing pressurized gases as the stress resistance will be uniform over the total surface. Another advantage is the reduced exterior surface for a given storage volume as compared to all other possible shapes.

Because of the cold storage temperatures and the often, high ambient temperatures and humidity outside the sphere, it is a key requirement to have a well designed and installed thermal insulation system in place to keep the temperature inside the sphere consistent.

Dimensional stability and compatible with substrate expansion / contraction.   

As the sphere is placed in service and is cooled to operating temperature, the sphere surface contracts and the sphere diameter reduces.   The insulation system must be designed to accommodate this dimensional change.   

Controlling Permeability and Moisture Absorption. 

The temperature difference between the object and the ambient outside environment is what lead to surface condensation.  This, in combination with moisture ingress through other means from the outside, can have severe adverse effects on the efficiency and safety of your sphere.  

Controlling heat gain.  

By preventing heat transmission, you will be able to store your content as efficiently as possible by keeping energy requirements and operating costs low.

Risk of Chemical absorption.  

It is also possible that insulation materials may soak up the content of the sphere in case of leakages or spillages.  Spheres often contain flammable liquids that have low flash points and pose great fire and explosion hazards.  Use of open cell or fibrous insulation systems can have severe adverse safety of your sphere, resulting in absorption of flammable liquids, and the danger of wicking which could lead to auto-ignited fires. 

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For all of these reasons it is recommended to use a closed-cell FOAMGLAS® insulation system for the insulation of your spheres.

The impermeability will make sure that no moisture can penetrate the system or flammable liquids are soaked up by the material creating fire hazards. In addition, a fully bonded FOAMGLAS® insulation system will accommodate the expected dimensional changes the system is sure to undergo.

With a FOAMGLAS® insulation system you have an incombustible system that will provide long lasting thermal efficiency and overall safety for your facility and personnel. 

Advantages and disadvantages of spherical tank

The spherical tank is one of the basic elements in industries such as oil and gas, petrochemical, and chemical industries. These tanks act as vital structures in the storage and transportation of pressurized materials and gases. In this article, the advantages and disadvantages of using a spherical tank are examined.

Introduction of spherical pressure tank
Spherical pressure tank is a storage facility for liquids or gases under pressure. Its external shape is similar to a sphere, which is why it is called 'spherical'. These tanks are made of various materials, including carbon steel, stainless steel, composite sheets, etc. Spherical tanks have thick walls that help withstand high pressure.

Advantages
1. Better storage of liquids and gases
Due to its geometric shape, the spherical tank improves the storage capacity. This structure, which is spherical, provides more volume of liquids compared to other structures.

  1. Uniform distribution of pressure
    The spherical shape of the tanks helps to distribute the pressure inside it more evenly. This important feature helps to reduce the risks caused by sudden changes in pressure and temperature.
  2. Structural stability
    The spherical shape of the tanks gives them more structural stability. This feature helps to resist external pressures and internal pressure drop.
  3. Adaptation to environmental conditions
    Spherical tanks are well adapted to environmental conditions. This shape prevents the accumulation of ice and sediments and protects the tanks against different weather conditions.
  4. Safe storage
    It is very safe to use spherical pressure tanks in the storage of dangerous and flammable materials. These tanks are equipped with safety methods, such as protection and pressure reducing systems.
  5. Compliance with standards
    Spherical pressure vessels are usually well aligned with standards and regulations for the storage and transportation of pressurized materials. This compliance with standards in terms of safety and performance assures users.
  6. Productivity in transportation
    Spherical pressure tanks create higher efficiency in the transportation of pressurized materials and gases due to the larger volume of liquids they are able to store. This means a reduction in the number of trips and costs associated with transportation.
  7. Wide applications
    Spherical pressure tanks are used in various industries, including oil and gas, petrochemical, chemical industries, and even in energy storage facilities due to the many advantages they offer.

Disadvantages

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  1. Space occupancy factor
    Although the spherical shape of the tank has its advantages, in some cases, this shape may be considered as a disadvantage. The space occupancy factor may lead to problems in cases where there is limited space for the structure.
  2. Complexity of construction
    The construction and installation of spherical pressure tanks may have its own complications. This can lead to more cost and time for construction and installation.
  3. The need for special equipment and expertise
    For the construction, installation, and maintenance of spherical pressure vessels, there is a need for special equipment and expertise, which may cause problems at times.
  4. Needs careful maintenance
    Spherical pressure vessels require careful maintenance to ensure their health and optimal performance. This maintenance requirement may result in additional costs.
  5. Explosion risk
    If spherical pressure tanks are not maintained properly or problems occur due to the structure of the tank, there is a risk of explosion and danger to life.

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