Gypsum Board Manufacturing Plant

Gypsum Board Manufacturing Plant Provider &#; AGICO CEMENT

We can provide a gypsum board manufacturing plant (plasterboard manufacturing plant) with an annual output ranging from 2 million square meters to 60 million square meters. AGICO is a trustable manufacturer of gypsum board production lines. We can offer gypsum board making machines, and we are also responsible for the whole gypsum board production line design, manufacturing, processing, guide installation and commissioning, training, etc. 

You can find more information on our web, so please take a look.

Our gypsum board manufacturing plant can be used for various sizes of gypsum board as follows:

Thickness: 8-15mm

Width:mm

Length: -mm

• Common paper surface gypsum board (code name P)
• Fireproof paper surface gypsum board (code name H)
• Waterproof paper surface gypsum board (code name S)
• Waterproof & Fireproof paper surface gypsum board (code name SH)

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relevant parameter of gypsum board production line

*Table 1 dimensional deviation(unit:mm)

ItemLengthWidthThickness9.5&#;12dimensional deviation-6~0-5~0±0.5±0.6

*Table 2 areal density

Thickness/mmAreal density (kg/&#;)9.59.

*Table 3 breaking load

Plate thickness /mmBreaking load /N                LongitudinalTransverseAverageMinimumAverageMinimum9.

*Table4 Main raw material consumption/ m² of 1 &#; gypsum board

NO.Raw materialsDosage per square meter1Gypsum powder5.28kg/&#;2Water3.57kg/&#;3Face paper0.344kg/&#;4Starch20g/&#;5Foam agent4g/&#;6White latex4g/&#;7Electricity0.26 kWh/ m²our workshop

One-stop solution service

Design

Equipment Supply

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Installation & Debugging

Personnel Training

After-sale Service

To meet the different demands of customers, AGICO CEMENT provides every client with a one-stop solution service, as follows: 

1. First stage-after signing the contract

• design scheme of the gypsum board line and related configuration.
• gypsum board making machine of production line and guidance.
• regular update of equipment manufacturing progress.
• Factory trial installation of the production line equipment.
• packing and shipping.
• The engineer will come to guide the installation and debugging to ensure that the factory can produce high-quality gypsum board (the installation and debugging fee will be paid separately).
• training staff.

2. second-stage: after the gypsum board plant is complete and put into operation(including paid service): 

• one year warranty(free)
• 24-hours online quick reply(free).
•  the technical team offers online service once a year(free).
• lifetime maintenance service of equipment(charged after a one-year warranty).
• Lifetime continuous supply of spare parts/accessories. (paid)
• We can provide engineers with on-site technical services according to their real needs(paid)
• Engineers are stationed in the factory to give technical support. (paid)
• AGICO CEMENT can offer service as a third partner. (paid)

Gypsum Board Plant Projects

some successful cases

USG boasts an outstanding portfolio of innovative finishing solutions for drywall panels. Although a great finish is possible when you partner with USG, certain installation conditions outside of your control must be addressed with the correct approach to ensure a perfect finish.

Finishing panels in areas with critical light or ones with humid or cold conditions present challenges to the drywall construction trade that can ultimately affect the finished product. The following industry best practices can help improve finishing success on projects featuring these less-than-ideal conditions. Perhaps just as importantly, these practices can also help manage expectations of owners, builders, and design professionals, which reduces the possibility of callbacks that delay building schedules and hurt the bottom line.

Cold Conditions

Joint compounds perform best at temperatures and humidity that are also comfortable for people&#;anything too hot or too cold will affect the product&#;s application and drying time. Applying finishes in cold temperatures and high humidity can cause product failure that may result in time-consuming and expensive repairs.

Ideally, all joint compounds should be used at a temperature of 55 °F or higher, otherwise drying times are lengthened and bonding capabilities are reduced. Job delays, joint cracking, and delamination are just a few of the side effects of finishing joint compound in cold conditions.

Raising temperatures to acceptable installation levels can be best accomplished through the existing heating sources of a building. Temporary heaters may seem to be the best solution, but they are prone to producing fumes that can stain the surfaces of building materials. These types of heaters can also add water vapor to the air, which both slows drying times and creates uneven heat throughout the building.

Humid Conditions

Just as the temperature of an environment can affect joint compound, so too can its levels of humidity. It&#;s important to be aware and in control of the relative humidity (RH) on the jobsite because the drying time of finishing and decorating materials is lengthened whenever the environment has high relative humidity. To further complicate things, joint compound releases moisture into the environment as it dries, which only adds to the existing humidity that lengthens drying times.

The process of reducing relative humidity requires raising the temperature with proper ventilation to ensure that moisture can exit the building. The following chart shows how drying times for joint compound will vary within a 24- or 48-hour period depending on the temperature and relative humidity of the environment:

As a general rule, raising the temperature by 5 °F will lower relative humidity by 15%. For example, when the relative humidity is 65% at 55 °F, raising the temperature to 60 °F will lower the relative humidity to 50%. For ideal results, adequate ventilation is required to ensure that water will evaporate from the joint compound and escape the building. When corner angles dry at the same rate as the other taped and finished joints, the ventilation can then be considered adequate.

Critical Light Conditions

With the advent of building designs that allow natural light into living and work areas, such as skylights or glass curtain walls, drywall professionals were met with new challenges to accommodate the effect of critical light on finished gypsum panels.

Finished drywall is never an even surface because joints and fasteners must be concealed with coats of joint compound. Because of this, it&#;s impossible to achieve a truly flat surface, so panels are usually finished with an arching method to prevent any recesses or ridges that cast distinct shadows in critical light.

Under critical light conditions, gypsum panel surfaces require special treatment to ensure attractive, blemish-free surfaces. Acute attention to these potential lighting problems is of the utmost importance to ensure satisfactory results for owners, builders, and design professionals alike.

The placement of panels in regard to the direction of light is important in reducing the effects of critical light. Ideal installations will feature panel joints running parallel with the direction of the light, but larger walls may be exposed to more than just one light source. These conditions result in shadows that can only be prevented by special finishing of the entire wall and ceiling surfaces.

The USG Solution

Find success in USG&#;s range of performance-based finishing solutions. Additional application tips and resources on the USG Interior Panel and Finishing Solutions portfolio can be found here.

Are you interested in learning more about Drywall manufacturing plant setup? Contact us today to secure an expert consultation!