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How to wire a 100KW Gen and ATS to feed (2) separate ...

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Justin

Sep. 02, 2024
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How to wire a 100KW Gen and ATS to feed (2) separate ...

100KV at 480 is a LOT of Wasta... but yeah, if you need it, then go for it!! (I have a 22KV @ 230 genset that powers us when we go dark - it rarely (or parely) comes off idle unless we have EVERYTHING going, but for normal day to day stuff, no shop, it sips fuel like a maiden aunt.

I've been thinking about this... we had a GE turbine genset running a lot of different loads on the bridge, IIRC when the power dropped it lit off the turbine, and once it got up to speed it started switching loads through different contactors. It wasn't my department (I was emergency operations, not electrical, tho during my (dog) shift sometimes they overlapped) but it went over from shore power to turbine automatically, and it did so one circuit at a time.

Bringing it back involved dropping everything (this was the mid-'s) off the generator and bringing everything back up (again, one at a time) to prevent going out of phase. That happened ONE time - after which they automated it - but it took them several weeks to replace the blown out contactors. Had someone been in that room - well, our guys would have had the hose job on that one. The guy who pulled that one decided to resign and go elsewhere.

If I was powering 2 major loads like that, yeah, I would kill and lock out the input from shore power, then engage Genset power, and power them both up. When shore power came back, again, bring both loads off line from the genset, lock IT out, and then bring both back to shore power. It takes a minute or 2, but safety-wise, yep.

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Ok im mad confused about generators and kilowatt/kw hours

Ok im mad confused about generators and kilowatt/kw hours

  • Thread starter

    Qaiphyx

  • Start date

    Mar 30,
  • Tags

    Confused Generators

In summary, the conversation discusses the confusion about generators and how power companies price electricity, with a specific example of a 100kW generator producing electricity at a cost of 7 cents per kW hour. It is clarified that a kWh is a unit of energy and a kW is a unit of power, and calculations are provided for the cost of using a generator for a month. The conversation also touches on the complexity of commercial electric bills and the factors that affect pricing, such as load factor and demand. The topic of fuel consumption and the cost of running a generator is also mentioned, with a comparison of propane and natural gas. The conversation concludes with a mention of cogeneration and the possibility of selling excess power back to the grid.

  • Mar 30,
  • #1

Qaiphyx

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Ok I am mad confused about generators and kilowatt/kw hours...

And how the power companies price stuff.

http://www.peakpowertools.com/ProductDetails.asp?ProductCode=GGNQT100&Show=ExtInfo

That thing produces 100kW

I pay roughly 7 cents per kW hour from my power company.

So if I used the same amount of power as that generator puts out running for a full month at that price, would I pay $7 or would it be more cause its rated at kW and not kW hour, which I am sure is the case, I just don't know how much more... how much more would I pay?

Cause for the size of that generator running for a whole month I would expect it to put out a hell of a lot more that $7 of electricity.

 

Last edited by a moderator: May 3,

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  • Mar 30,
  • #2

dlgoff

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If you have a load of 100 watt for 10 hours, that's 1 kwh.

 

  • Mar 30,
  • #3

Phrak

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OK... I am confused by your confusion.

If you were using 100 kW for 1 hour and paying 7 cents per kW-hour, you would pay $7 for the privilege. A month would be longer.

 

  • Mar 30,
  • #4

brewnog

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A kWh (kilowatt-hour) is a unit of energy. A kW (kilowatt) is a unit of power. One kWh is the amount of energy transferred over one hour at a power of 1 kW. If you ran a 5kW heater for 2 hours, you would use 10kWh of energy.

If you use 100kW constantly for thirty days, that would be 72,000kWh of energy (720 hours x 100 kW). At 7 cents per kWh, that works out at $5,040.

 

  • Mar 30,
  • #5

russ_watters

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Just a note, I don't know the purpose of this exercise, but real commercial electric bills are much more complicated. You pay based on load factor (how consistent the load is) and demand as well as total consumption. So if you're trying to decide if a generator might be a good idea to cut your electric bills, you'll need to take that into account.

 

  • Mar 30,
  • #6

Qaiphyx

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dlgoff said:

If you have a load of 100 watt for 10 hours, that's 1 kwh.


Phrak said:

OK... I am confused by your confusion.

If you were using 100 kW for 1 hour and paying 7 cents per kW-hour, you would pay $7 for the privilege. A month would be longer.


brewnog said:

A kWh (kilowatt-hour) is a unit of energy. A kW (kilowatt) is a unit of power. One kWh is the amount of energy transferred over one hour at a power of 1 kW. If you ran a 5kW heater for 2 hours, you would use 10kWh of energy.

If you use 100kW constantly for thirty days, that would be 72,000kWh of energy (720 hours x 100 kW). At 7 cents per kWh, that works out at $5,040.


Ok yah this is exactly what I was think, but I had nothing to base it off of to be sure. Thanks guys.

Ok yah this is exactly what I was think, but I had nothing to base it off of to be sure. Thanks guys.

 

  • Apr 1,
  • #7

Phrak

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Average actual cost of electric power in the United States is 10.6 cents per KWhour. It varies greatly from state to state. The cheapest is Washington state at 7 cents. I imagine it's a result of readily available hydrolic power, and federally subsidized dams.

Hawaii has the highest prices at 24 cents. 51% of electric power generation is through burning coal, having exceptional energy per dollar cost for heat engine generation.

Those in low sulpher, coal rich states should experience a better price break than average. Environmental and community activism can push up the price in places like California where they pay 14 cents.

 

Last edited: Apr 1,

  • Apr 2,
  • #8

stewartcs

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russ_watters said:

Just a note, I don't know the purpose of this exercise, but real commercial electric bills are much more complicated. You pay based on load factor (how consistent the load is) and demand as well as total consumption. So if you're trying to decide if a generator might be a good idea to cut your electric bills, you'll need to take that into account.


Good point.

I think load factors are such a rip-off, you have to pay more for using less.

CS

Good point.I think load factors are such a rip-off, you have to pay more for using less.CS

 

  • Apr 2,
  • #9

brewnog

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stewartcs said:

Good point.

I think load factors are such a rip-off, you have to pay more for using less.

CS


But how would you feel if you were a power company trying to guarantee supply for a completely unpredictable demand?

But how would you feel if you were a power company trying to guarantee supply for a completely unpredictable demand?

 

  • Apr 2,
  • #10

montoyas

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brewnog said:

If you use 100kW constantly for thirty days, that would be 72,000kWh of energy (720 hours x 100 kW). At 7 cents per kWh, that works out at $5,040.


Wow the fuel consumption on that generator is 15 gph of lp. If I bought enough gas to run it for a month it would cost $40,000.

Electricity is cheap.

Wow the fuel consumption on that generator is 15 gph of lp. If I bought enough gas to run it for a month it would cost $40,000.Electricity is cheap.

 

  • Apr 2,
  • #11

brewnog

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15gph of lp?

What does that mean?

 

  • Apr 2,
  • #12

Integral

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brewnog said:


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Key Questions to Consider When Choosing Mini X Equipment

15gph of lp?

What does that mean?


lp = liquified Petroleum = propane

gph = gallon per hour.

lp = liquified Petroleum = propanegph = gallon per hour.

 

  • Apr 2,
  • #13

russ_watters

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montoyas said:

Wow the fuel consumption on that generator is 15 gph of lp. If I bought enough gas to run it for a month it would cost $40,000.

Electricity is cheap.

Note, natural gas is slightly more than half the cost of propane.

Note, natural gas is slightly more than half the cost of propane.

 

  • Apr 2,
  • #14

Averagesupernova

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russ_watters said:

Note, natural gas is slightly more than half the cost of propane.


Natural gas also has less BTU per unit than propane. Not sure how much, but it is significant.

Natural gas also has less BTU per unit than propane. Not sure how much, but it is significant.

 

  • Apr 2,
  • #15

stewartcs

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brewnog said:

But how would you feel if you were a power company trying to guarantee supply for a completely unpredictable demand?


The demand is predictable, it's just not constant which is why they charge you the load factor. Load factors are used by power companies to "spread" the cost of the capital expenditures they have incurred as a cost of doing business. The cost of doing business is the power line, transformers, etc. in the distribution system that were orginally designed for a predicted load. So, if you don't use power as they predicted, you have to pay more so they can make the profit they want.

CS

The demandpredictable, it's just not constant which is why they charge you the load factor. Load factors are used by power companies to "spread" the cost of the capital expenditures they have incurred as a cost of doing business. The cost of doing business is the power line, transformers, etc. in the distribution system that were orginally designed for a predicted load. So, if you don't use power as they predicted, you have to pay more so they can make the profit they want.CS

 

  • Apr 2,
  • #16

russ_watters

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Averagesupernova said:

Natural gas also has less BTU per unit than propane. Not sure how much, but it is significant.

It is, but even when you include that, propane is still almost twice as expensive on a per btu basis.

It is, but even when you include that, propane is still almost twice as expensive on a per btu basis.

 

  • Apr 3,
  • #17

jim mcnamara

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You seem to be in the US - most utiltities here allow cogeneration. Ask your power company. You can actually sell power back to the the "grid" and keep track of it with net metering

If your operation runs mostly during the day, projections for energy generation costs strongly suggest that you look at photovoltaic cogeneration. This has limited practicality right now for high demand applications, like running an electric kiln. Most US utilities have a fuel adjustment or fuel surcharge that the public power commission allows them to charge. A LOT of bucks will be in that one item as time goes on and as fuel costs rise.

The other price driver is demand. If you turn on all your compressors (as an example) at 8:00 am you are pushing demand thru the roof. Each KwH costs more as demand goes up. For the whole month.

Sequentially starting large motors- ie. start #1 wait a minute, then start #2, etc. will decrease demand. But if you screw up just once, then increased demand charges will be in effect for the whole monthly billing period.

Get an energy audit - if you do not know which gizmo drives up demand/consumption, ask for check meters to be installed for a month or two.

 

  • Apr 3,
  • #18

capthook

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jim mcnamara said:

You seem to be in the US - most utiltities here allow cogeneration. Ask your power company. You can actually sell power back to the the "grid" and keep track of it with net metering

Sequentially starting large motors- ie. start #1 wait a minute, then start #2, etc. will decrease demand. But if you screw up just once, then increased demand charges will be in effect for the whole monthly billing period.
QUOTE]

Nation-wide net metering law was passed in the Energy Bill requiring all states to offer net metering. That's a great thing. However - the language was vague in how power providers must offer it.

For example - in North Carolina - a net metering agreement requires that you switch to a time-of-use plan. As you mentioned - screw up once - and you get stuck with that rate for the whole month. We calculated it out:

Spend $40,000 for a new, large PV system.
Turn on your oven, washer, dryer, some lights, the TV, the computer and the airconditioner around the same time. (not a far-fetched scenario by any means)
You may end up paying MORE for the month - even though you are using way less electricity for the month - than if you had never spent $40,000 on the PV - all because your peak usage during that 15 min. was used to calculate your rate.

Screwed up or what!??!

What is needed is a firm definition of what net metering is...

CH

 

  • Apr 3,
  • #19

dlgoff

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russ_watters said:

It is, but even when you include that, propane is still almost twice as expensive on a per btu basis.

Not according to http://www.propanecost.com/btu.php" .
$5.68/million BTU for propane
$5.00/million BTU for natural gas

EDIT: this was copyrighted in

Not according to http://www.propanecost.com/btu.php" .$5.68/million BTU for propane$5.00/million BTU for natural gasEDIT: this was copyrighted in

 

Last edited by a moderator: May 3,

  • Apr 4,
  • #20

FredGarvin

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I've had the privilege of helping to look at how our company can save electrical costs. I can say with some certainty that the way electric bills are calculated is an order of magnitude more complicated than the systems used for cell phones and airline ticket pricing.

 

  • Apr 4,
  • #21

stewartcs

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FredGarvin said:

I've had the privilege of helping to look at how our company can save electrical costs. I can say with some certainty that the way electric bills are calculated is an order of magnitude more complicated than the systems used for cell phones and airline ticket pricing.


I didn't think that was possible!

CS

I didn't think that was possible!CS

 

  • Apr 4,
  • #22

russ_watters

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dlgoff said:

Not according to http://www.propanecost.com/btu.php" .
$5.68/million BTU for propane
$5.00/million BTU for natural gas

EDIT: this was copyrighted in

I think that may just be a sample calculation - none of the numbers look anywhere close to what the fuels actually cost (their propane number is one fifth what it actually costs!). I last did this calculation a year ago, but here are the numbers for my last months' propane bill:

$2.695/gal
91,000 BTU/gal (91 MBH)
$./MBH

For natural gas, these prices may be wholesale, so if anyone has a bill, that would be helpful...
http://tonto.eia.doe.gov/oog/info/ngw/ngupdate.asp
$18/1,000,000 BTU
$.018/MBH

Difference: 65%

So perhaps not as bad as I thought - perhaps natural gas has been rising faster than propane: my propane is 15% more expensive this year than last.

I think that may just be a sample calculation - none of the numbers look anywhere close to what the fuels actually cost (their propane number is onewhat it actually costs!). I last did this calculation a year ago, but here are the numbers for my last months' propane bill:$2.695/gal91,000 BTU/gal (91 MBH)$./MBHFor natural gas, these prices may be wholesale, so if anyone has a bill, that would be helpful...http://tonto.eia.doe.gov/oog/info/ngw/ngupdate.asp$18/1,000,000 BTU$.018/MBHDifference: 65%So perhaps not as bad as I thought - perhaps natural gas has been rising faster than propane: my propane is 15% more expensive this year than last.

 

Last edited by a moderator: May 3,

  • Apr 4,
  • #23

russ_watters

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FredGarvin said:

I've had the privilege of helping to look at how our company can save electrical costs. I can say with some certainty that the way electric bills are calculated is an order of magnitude more complicated than the systems used for cell phones and airline ticket pricing.

I disagree: my dad makes a living by saving companies money on utility bills and at the very least, there are far fewer electric rate options. And those calculations take a short one-page Excel spreadsheet. He spends much more time on phones than electric rates.

Commercial electric bills work something like this:

Fixed per kW fee (somewhere around $12/kW)
Three tiers of kWh fees, something like 80*kW, the next 80*kW, and the rest. (these are broken down further into generation, distribution, and transition charges, but they are constant for each tier)
Various fixed fees

There are a variety of optional things, but virtually all of them reduce your bill, they don't increase it (such as time of day metering)

Now the thing about the demand is that not only does it make the per kWh charge higher (the first tier is more expensive than the third) and not only does it have its own fee associated with it, but the electric company uses your summer peak to set the minimum (usually 80%) for the rest of the year. So an extra kW of demand for a half an hour in the summer may cost you $100 or more.

I disagree: my dad makes a living by saving companies money on utility bills and at the very least, there are far fewer electric rate options. And those calculations take a short one-page Excel spreadsheet. He spends much more time on phones than electric rates.Commercial electric bills work something like this:Fixed per kW fee (somewhere around $12/kW)Three tiers of kWh fees, something like 80*kW, the next 80*kW, and the rest. (these are broken down further into generation, distribution, and transition charges, but they are constant for each tier)Various fixed feesThere are a variety of optional things, but virtually all of them reduce your bill, they don't increase it (such as time of day metering)Now the thing about the demand is that not only does it make the per kWh charge higher (the first tier is more expensive than the third) and not only does it have its own fee associated with it, but the electric company uses your summer peak to set the minimum (usually 80%) for the rest of the year. So an extra kW of demand for a half an hour in the summer may cost you $100 or more.

 

Last edited: Apr 4,

  • Apr 6,
  • #24

russ_watters

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I'm at my parents' for brunch today - my dad paid $1.30/ccf last month for natural gas, so that's $.015/MBH -- and propane is a lot worse than it was before: 127% more expensive than gas. My dad was saying that natural gas has actually come down a little in the past year and propane tends to follow oil prices (since it is a derivative of oil).

 

Related to Ok im mad confused about generators and kilowatt/kw hours

1. What is a generator?

A generator is a device that converts mechanical energy into electrical energy. It typically consists of a rotating shaft, magnets, and wires, and uses the principles of electromagnetic induction to produce electricity.

2. How does a generator work?

A generator works by using a fuel-powered engine or a mechanical energy source to rotate a shaft, which in turn rotates a set of magnets inside a coil of wire. This creates an electrical current that can be used to power electronic devices.

3. What is a kilowatt?

A kilowatt (kW) is a unit of power that measures the rate at which energy is used. It is equivalent to 1,000 watts and is commonly used to measure the power output of generators.

4. What is a kilowatt-hour (kWh)?

A kilowatt-hour (kWh) is a unit of energy that measures the amount of electricity used over a period of time. It is equivalent to 1,000 watt-hours and is commonly used to measure the energy consumption of households and businesses.

5. How do I calculate the cost of using a generator?

To calculate the cost of using a generator, you will need to know the generator's fuel consumption rate (measured in gallons or liters per hour) and the cost of the fuel per unit. Multiply the fuel consumption rate by the cost per unit, and then multiply that by the number of hours the generator will be in use. This will give you an estimate of the cost of using the generator.

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