Double Cone Mixers - Industrial Mixers & Mills

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Unlocking Efficiency: The Power of Double Cone Mixers in Industrial Processing

Double cone mixers have become indispensable tools in various industries, revolutionizing the way powders, granules, and solids are blended and processed. In this page, we&#;ll delve into the key features and benefits of double cone mixers, exploring their applications, advantages, and why they are a crucial component in modern industrial processes.

What are Double Cone Mixers?

Double cone mixers, also known as double cone blender machines, are versatile industrial machines designed for the efficient cone-shaped mixing of powders, granules, and other dry materials. Their unique double cone shape facilitates a gentle yet thorough blending process, ensuring homogeneity and consistency in the final product.

Key Features:

1. Double Cone Design: The distinct shape of double cone mixers promotes a tumbling motion within the blending chamber, enhancing the mixing efficiency. This design allows materials to flow freely, preventing segregation and ensuring uniform distribution of particles.
2. Material Handling: Double cone mixers are suitable for a wide range of materials, including pharmaceuticals, chemicals, food products, and more. Their versatility makes them an ideal choice for industries with diverse material mixing needs.
3. Gentle Blending: The gentle blending action of double cone mixers minimizes the risk of product degradation or alteration, making them particularly advantageous for materials sensitive to shear forces or heat.

Applications:

1. Pharmaceutical Industry: Double cone mixers are extensively used in pharmaceutical manufacturing for blending powders and granules. The gentle mixing action ensures the integrity of active pharmaceutical ingredients (APIs), critical for producing high-quality medications.
2. Food Processing: In the food industry, these mixers are employed for the homogeneous blending of various parts of ingredients, such as spices, powdered flavors, and nutritional supplements. The gentle blending preserves the quality and taste of the final product.
3. Chemical Manufacturing: Double cone mixers play a vital role in the chemical industry by facilitating the uniform mixing of various chemicals and powdered substances. This is crucial for achieving precise formulations and meeting stringent quality standards.

Advantages:

1. Homogeneous Blending: The tumbling motion generated by the double cone design ensures consistent blending, minimizing the risk of material segregation and ensuring a homogeneous end product.
2. Time and Cost Efficiency: Double cone mixers offer quick and efficient blending, reducing processing times and, consequently, lowering operational costs. Their design allows for easy loading, unloading, and cleaning, further streamlining production processes.
3. Versatility: These mixers can handle a wide range of materials, making them versatile across industries. The ability to blend different types of powders and granules in a single machine adds to their appeal.

Double cone mixers have emerged as indispensable tools for industries that demand precise and efficient blending. Their unique design, versatile applications, and numerous advantages make them a cornerstone in modern manufacturing processes. Investing in a quality double cone mixer can significantly enhance production efficiency and product quality, making it a wise choice for businesses aiming for excellence in their processes.

Are you interested in learning more about double cone blender uses? Contact us today to secure an expert consultation!

The main body of the blender consists of two cone-shaped sections welded at their bases to a central cylindrical section. The axis of rotation is perpendicular to the cone axis and passes through the cylindrical section. The driving motor is located at one of the two lateral supports holding the blender body. The solids are introduced into the blender through the loading aperture. In this type of blender, mixing takes place axially, as a result of the powder moving through the different sections. Mixing is thorough but it depends on the rotating speed. The mixture is discharged through a hermetically closing butterfly valve which can be operated manually or automatically. The skid has an electrically secured safety perimeter guard to prevent operators from gaining access during use. In the event of accidental access, for safety reasons the process will be stopped.

The series consists of 6 models with a total capacity of 160 to litres and a useful capacity of 65% of the total.
This blender is especially designed for sensitive mixtures with risk of breakage where the generation of dusts is to be avoided. Mixing times vary between 5 and 20 minutes depending on the mixture.
There are two apertures: the loading and cleaning aperture, and the discharge opening, which incorporates a butterfly valve thatcan be operated automatically or manually.
The apertures are sealed hermetically in order to avoid contamination from the outside during the mixing process.
The interior of the blender incorporates a cone mounted on the pivot axis on both sides. This system eliminates the formation of dead spaces and facilitates gravity discharge.

The skid is manufactured in AISI 316 (EN ) for all parts in contact with the product and AISI 304 (EN) for the rest of the equipment. Standard finish is Ra<0.8 on the inside and 2B on the outside.
Easy to clean, both manually and with an automatic CIP system, thanks to its hygienic design and the absence of entrapment areas.
It has perimeter safety protection with a door, is manufactured in accordance to EC safety standards.

The automatic stop positions are: loading, unloading and sampling. Before stopping in one of the above three positions, it performs a cycle that will slow down the mixer so that it can be accurately positioned and brought to a stop.
This equipment has been designed -in contrast to the &#;V&#;-type blender- to handle mixtures of granulated products and powders, or mixtures of products with high and different densities, with a loading of 65% of the total capacity of the equipment, unlike the 50% loading in a &#;V&#;-type blender, which handles mixtures of powders with the same bulk density.

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