The Ultimate Buyer's Guide for Purchasing Round Paper Box Manufacturer

Cardboard boxes are among the most commonly-used type of packaging because they are convenient, affordable, and durable.

If you want to learn more, please visit our website.

However, it is not as simple as choosing the size you’re going to use – there are a few more considerations before buying. 

Material

The best cardboard boxes are lightweight, but also hard-wearing. 

The last thing you need is shipping a product only for the box to arrive ripped and dented because it was too weak for transit. 

Cardboard boxes are typically made up of two outer layers, sandwiching an inside flute of paper. 

The outer layers can be made of Kraft paper, which is considered tougher and better quality than the recycled paper used between the outer layers. 

It is also more resistant to water, which is more appropriate for shipping in case it comes into contact with rain. 

Kraft paper is also better to print on and, along with its durable qualities, it is considered the best material for cardboard packaging. 

Thickness

Single-Walled Cardboard Boxes

Single-walled cardboard boxes are most commonly used for storing your belongings or shipping light products which are unlikely to become damaged in transit. 

Here at ITP Packaging, our single-walled cardboard boxes are made from Kraft paper and consist of up to 90 percent recycled material.

Don’t be fooled by a single-walled skeleton; they can hold up to 15kg easily, making them perfect for shipping most items. 

Our single-walled cardboard boxes are made in several different sizes, and we’re certain you’ll find the one you need. 

However, if you prefer a solution with different dimensions, we will attempt to meet your desired requirements. 

Double-Walled Cardboard Boxes

Double-walled cardboard boxes are thicker than single-walled alternatives, and are generally used for storing heavier items such as books.

They are also selected for shipping heavier items or more breakable products. 

Much like our single-walled products, our double-walled cardboard boxes are made of Kraft paper.

However, this type consists of two sheets together rather than just one. 

The boxes are more durable as a result, and harder to dent, rip or bend. 

This gives you peace of mind they won’t falter under the pressure of one another or, if you’re using them to ship, that your items will arrive unscathed. 

Our double-walled boxes can hold up to 30kg of weight, and are also made of 90 percent recycled materials.

We offer a range of sizes on our website, but aim to supply you with the solution you need.

If you need one with dimensions that aren’t shown on the website, get in touch with us.

Size

Obviously, buying a large box to ship a small product is both wasteful and unnecessary, so you’re going to need to measure your item(s) before sending.

That should be simple enough if a customer buys a single item, but what if they buy two or more different products? 

Calculating an estimate of how much space each item will take up in a box will give you a good idea of the variation you’re going to need. 

The size of boxes come in LxWxH sizes, with the length as L, width as W and H as the height. Knowing the dimensions you’re going to need will make the process of choosing your cardboard box much easier.

Shape

Our cardboard boxes are manufactured in several different shapes.  

The most common are rectangles, with different lengths for all of the dimensions. 

However, don’t be fooled by the dimensions and simply choose the first one that has a longer length than width – you may end up with a super slim box without realizing.

There are cardboard boxes with narrow widths that can be mistaken for run-of-the-mill rectangle boxes, so make sure you read the dimensions carefully before committing to a purchase. 

Conclusion

ITP offers both single and double-walled cardboard boxes made of only the highest-quality materials which are up to 90 percent recycled.

We offer a range of sizes but also have more alternatives, meaning it’s likely we’ll be able to meet your precise requirements. 

Now you have an idea of what’s important to consider, all that’s left to do now is to make an order.

There are generally three types of boxes in the packaging industry: folding cartons or paperboard boxes, corrugated boards, and rigid boxes. 

Rigid packaging boxes are also referred to as set-up boxes as they’re usually displayed in stores along with the products they contain. They often hold high-end items such as electronics, jewelry, and cosmetics, so some people also call them luxury packaging.

What Are Rigid Boxes?

Rigid boxes are formed from sturdy paperboard, provide incredible product safety, and are typically printed with elegant finishes to deliver a luxurious or high-end impression.

Rigid packaging boxes normally consist of two parts: thick chipboard with a 36- to 120-point thickness (about 2-3 millimeters), which is 4x to 5x thicker than folding carton boxes, and the thinner and more flexible paper wrap that’s pasted over the chipboard to cover it. It’s the wrap that gets customized for branding and can feature foil stamping, varnish, coatings, and other premium printing techniques and textures.

Some custom rigid boxes also have lining interiors that add an elegant touch besides shielding products from scratches and dust. 

Comparing Rigid Boxes vs Folding Cartons vs Corrugated Boxes

Features Rigid Boxes Folding Cartons Corrugated Boxes

Setup	None if not foldable	Needed	Needed
Sturdiness	High	Low	High
Product safety	High	High with the aid of inserts	High
Cost	Generally high	Depends on printing and finish	Depends on printing and finish
Appeal	Generally high	Depends on printing and finish	Depends on printing and finish
Reusable	Yes	Usually not	Yes

Rigid set-up boxes are always in 3D form and generally don’t require assembly before they’re filled. Unlike carton boxes, rigid boxes typically can’t be folded to lay flat and reassembled into their box form, although some brands are now developing collapsible ones.

Due to their thickness, customized rigid boxes can withstand the stress of shipping without damage, protecting the usually fragile products they contain. However, rigid gift boxes may not be as tough as corrugated boxes, which are made of several dense paper layers. Corrugated boards are more versatile in that they’re lightweight and can be folded flat like carton boxes. They can also be customized, being the box of choice for stand-up, point-of-purchase, or point-of-service displays. 

Benefits of Using Rigid Boxes

What makes rigid gift boxes a great option for your business?

1. They’re Customizable

You can explore several possibilities when it comes to using a custom rigid box as part of your marketing strategy for luxury retail packaging or e-commerce packaging. Depending on your target buyers, you can choose a unique shape with a bright and fun design or a more conservative layout with little to no embellishments.

Chipboards come in different values of thickness, while you can play around with your logo and brand name on the wrap using specialty paper, printing techniques, coatings, and finishes.

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2. They Don’t Require Setup

Unless you opt for collapsible models, a customized rigid box doesn’t need assembly, reducing the labor involved once they’re delivered to your company.

3. They Raise Brand Awareness

Rigid boxes can help increase sales if you can pick a box style or design that stands out from your competitors. Boxes can feature a clear window, sticker labels, or a specific structure that delivers a pleasurable handling and unboxing experience.

4. They Improve User Experience

Quality packaging is important as it’s the next thing that consumers lay their eyes on after seeing or touching your merchandise. Custom packaging boxes can enhance the visual and tactile appeal of a product. This makes the item look elegant, increasing the worth of your brand.

Thus, rigid packaging boxes give prospective and current customers a well-rounded experience from the time they examine it (whether online or in a physical store) until they receive it via delivery or take it home after their in-store purchase.

5. They Can Boost Your Credibility

When the printing of your logo, brand name, artwork, and product details, plus the box’s finish, appear high quality, your brand appears more professional and trustworthy.

6. They Protect Against Damage

As their name suggests, rigid boxes are supposed to be sturdy enough to protect their contents from the effects of storage, handling, and long-distance travel. Their lids are meant to be secure, and the inserts can securely hug the items, including bottles of oil and tincture, so that they don’t arrive broken. Inside panels for sweets can also prolong shelf life.

7. They Can Be Repurposed

Due to their sturdy construction, many pieces of luxury packaging become keepsakes and are reused as drawer separators or storage containers, especially if they have quality magnetic closures or similar resealable lids. From mementos and jewelry to important documents and printed photos, well-designed, high-quality packaging boxes can become a part of one’s work desk or closet for a long time.

8. They Support Brand Loyalty

You can make your rigid packaging boxes reusable for other purposes to build a following. Using eco-friendly materials is highly popular and can attract environmental advocates who are very particular about how packaging boxes are made. 

When Not to Use Rigid Packaging

Rigid boxes may not be the best option if:

1. You Have a Large Product

Although the structure of rigid setup boxes can offer superior product safety for small to medium items, its design may not be suitable for large home appliances as their heavy weight may put pressure on the edges. High-end corrugated packaging may be a more viable alternative.

2. You’re Not Yet Ready for a Large Expense

As you read on, you’ll discover that you have to pay more for rigid boxes due to more expensive and thicker materials, the more specialized process involved, and higher shipment fees.

If you’re not ready to invest in rigid packaging, you can ask your manufacturer how it can work with your design using a quality folding carton or high-end corrugated box.

3. You Have Limited Time

Rigid boxes take longer to produce than carton boxes, so you may have to go for carton boxes if you have a tight schedule. 

Different Types of Rigid Boxes

Rigid box packaging styles are either two-piece or hinged: 

1. Telescope or Top-Load Boxes

With Corners

The telescope box features a lid that covers the base midway (partial telescope) or nearly all the way to the bottom edge (full telescope). Some full telescope lids have thumb cuts or semi-circular cutouts, which make them easier to lift from the base.

The classic shoebox, which has a lip that is typically one inch deep, is an example of a partial telescope box. Many commercially available high-end gift boxes as well as our own windowless shirt boxes and luxury cosmetic packaging are structured this way. They can come in various shapes, too.

The neck or shoulder (others call it shouldered) box is another example of a partial telescope box. This type of box has a dual base, with the inner one (also called the tray or neck insert) higher than the other. The protruding part of the tray is called the neck while the top edge of the outer base is referred to as the shoulder. The lid rests on the shoulder. There are shoulder boxes with an extra-long neck, creating a gap between the lid and the base of the box.

Meanwhile, the drawer-style box is a variation of the full telescope box. Also referred to as a tray with a sleeve or the shell and slide. This type of box is like your traditional matchbox. It has a slipcase going over the base or “tray