What is the introduction of thermal insulation?

Thermal insulation reduces heat transfer between solid objects, fluids, or gases by introducing a barrier between them. Insulation can be critical for a range of industries including energy, industrial, medical, and more. These complex applications demand optimal thermal environments for efficient performance. They use a variety of insulation technologies to solve thermal challenges within their system.

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How does thermal insulation work?

Thermal insulation materials limit the rate of heat flow between objects or substances. Materials with the lowest thermal conductivity will provide the highest performance insulation. In addition to thermal conductivity, other physical properties may be considered when selecting insulation materials, such as:

• Density
• Thickness
• Specific heat capacity
• Thermal resistance
• Thermal diffusivity

Some of the most common thermal insulators are fiberglass, mineral wool, polyurethane foam, and polystyrene. Some of the highest-performing thermal insulators include aerogel, pyrogel, and advanced vacuum insulation.

Double-wall insulation

Gases are poor conductors of heat because their molecules are far apart. It is possible to use air as an insulator by trapping it between two solid material layers. Double-wall insulation refers to systems that trap gas to form a thermal barrier. For example, an insulated glass unit or thermal window utilizes this technique to slow down heat transfer. These windows feature two or three layers of glass with a sealed space in between. These spaces are filled with argon or other gases that are especially poor conductors of heat, thereby reducing convective and conductive heat exchange through the window.

Vacuum insulation

Vacuum insulation is similar to double-wall insulation and provides more powerful and longer-term temperature control. Instead of filling the gap with gas, the gap between the walls is evacuated as much as possible. By removing the air molecules, convective and conductive heat transfer is minimized. Advanced vacuum insulation is often sought after for systems that require the  best possible thermal energy efficiency, or for systems in which more conventional insulation materials might experience degradations in performance or durability.

Insulating against radiation

In cases where insulation is required against radiation, reflective materials with low emissivity can be used. Emissivity is a property that measures the effectiveness of the material in emitting thermal radiation. Aluminum foil is a common example of a reflective material. More advanced materials are used to reflect radiation in ultra-high temperature and critical applications.

Example of insulating against radiation 

When food is hot, it emits infrared radiation. If aluminum foil is wrapped around the food, the foil will reflect the radiation back towards the food. As a result, the food retains thermal energy and maintains a hotter temperature for a longer period of time.

Vacuum super insulation with MLI

Vacuum super insulation (VSI) refers to vacuum insulated systems that also include multi-layer insulation. Multi-layer insulation (MLI) is an advanced thermal insulation material used to reflect significant amounts of radiation heat transfer.

What is Thermal Insulation Used For?

Thermal insulation helps maintain the desired environment by preventing heat loss from any given system. Proper insulation can have a range of benefits, including increased energy efficiency and reduced energy costs. For example, insulating homes can offer lower annual heating and cooling costs for owners. Similarly, in a process plant, an insulated pipe can prevent the stream of fluid from transferring heat to surrounding environments and deliver the fluid at the desired outlet temperature.

While these are some of the primary use cases, effective thermal insulation plays a significant role in ensuring efficient and safe operations across a wide variety of industries, including oil & gas, petrochemical, food & beverage, manufacturing, and power plants.

The Final Layer

Thermal insulation is necessary for a range of applications that require optimum thermal environments. While many applications can operate with more conventional insulation materials, thermally demanding applications require advanced insulation to ensure efficient operations. High-performance thermal barriers such as advanced vacuum insulation can provide the desired thermal performance and thermal energy savings.

Minimization of heat transfer

Mineral wool insulation, dpi scan

Thermal insulation is the reduction of heat transfer (i.e., the transfer of thermal energy between objects of differing temperature) between objects in thermal contact or in range of radiative influence. Thermal insulation can be achieved with specially engineered methods or processes, as well as with suitable object shapes and materials.

Heat flow is an inevitable consequence of contact between objects of different temperature. Thermal insulation provides a region of insulation in which thermal conduction is reduced, creating a thermal break or thermal barrier,[1] or thermal radiation is reflected rather than absorbed by the lower-temperature body.

The insulating capability of a material is measured as the inverse of thermal conductivity (k). Low thermal conductivity is equivalent to high insulating capability (resistance value).[2] In thermal engineering, other important properties of insulating materials are product density (ρ) and specific heat capacity (c).

Definition

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Thermal conductivity k is measured in watts-per-meter per kelvin (W·m&#;1·K&#;1 or W/mK). This is because heat transfer, measured as power, has been found to be (approximately) proportional to

• difference of temperature

  Δ T {\displaystyle \Delta T}

• the surface area of thermal contact

  A {\displaystyle A}

• the inverse of the thickness of the material

  d {\displaystyle d}

From this, it follows that the power of heat loss P {\displaystyle P} is given by P = k A Δ T d {\displaystyle P={\frac {kA\,\Delta T}{d}}}

Thermal conductivity depends on the material and for fluids, its temperature and pressure. For comparison purposes, conductivity under standard conditions (20 °C at 1 atm) is commonly used. For some materials, thermal conductivity may also depend upon the direction of heat transfer.

The act of insulation is accomplished by encasing an object in material with low thermal conductivity in high thickness. Decreasing the exposed surface area could also lower heat transfer, but this quantity is usually fixed by the geometry of the object to be insulated.

Multi-layer insulation is used where radiative loss dominates, or when the user is restricted in volume and weight of the insulation (e.g. emergency blanket, radiant barrier)

Insulation of cylinders

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Car exhausts usually require some form of heat barrier, especially high-performance exhausts, where a ceramic coating is often applied.

For insulated cylinders, a critical radius blanket must be reached. Before the critical radius is reached, any added insulation increases heat transfer.[3] The convective thermal resistance is inversely proportional to the surface area and therefore the radius of the cylinder, while the thermal resistance of a cylindrical shell (the insulation layer) depends on the ratio between outside and inside radius, not on the radius itself. If the outside radius of a cylinder is increased by applying insulation, a fixed amount of conductive resistance (equal to 2×π×k×L(Tin-Tout)/ln(Rout/Rin)) is added. However, at the same time, the convective resistance is reduced. This implies that adding insulation below a certain critical radius actually increases the heat transfer. For insulated cylinders, the critical radius is given by the equation[4]

r c r i t i c a l = k h {\displaystyle {r_{critical}}={k \over h}}

This equation shows that the critical radius depends only on the heat transfer coefficient and the thermal conductivity of the insulation. If the radius of the insulated cylinder is smaller than the critical radius for insulation, the addition of any amount of insulation will increase heat transfer.

Applications

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Clothing and natural animal insulation in birds and mammals

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Gases possess poor thermal conduction properties compared to liquids and solids and thus make good insulation material if they can be trapped. In order to further augment the effectiveness of a gas (such as air), it may be disrupted into small cells, which cannot effectively transfer heat by natural convection. Convection involves a larger bulk flow of gas driven by buoyancy and temperature differences, and it does not work well in small cells where there is little density difference to drive it, and the high surface-to-volume ratios of the small cells retards gas flow in them by means of viscous drag.

In order to accomplish small gas cell formation in man-made thermal insulation, glass and polymer materials can be used to trap air in a foam-like structure. This principle is used industrially in building and piping insulation such as (glass wool), cellulose, rock wool, polystyrene foam (styrofoam), urethane foam, vermiculite, perlite, and cork. Trapping air is also the principle in all highly insulating clothing materials such as wool, down feathers and fleece.

The air-trapping property is also the insulation principle employed by homeothermic animals to stay warm, for example down feathers, and insulating hair such as natural sheep's wool. In both cases the primary insulating material is air, and the polymer used for trapping the air is natural keratin protein.

Buildings

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Common insulation applications in apartment building in Ontario, Canada.

Maintaining acceptable temperatures in buildings (by heating and cooling) uses a large proportion of global energy consumption. Building insulations also commonly use the principle of small trapped air-cells as explained above, e.g. fiberglass (specifically glass wool), cellulose, rock wool, polystyrene foam, urethane foam, vermiculite, perlite, cork, etc. For a period of time, asbestos was also used, however, it caused health problems.

Window insulation film can be applied in weatherization applications to reduce incoming thermal radiation in summer and loss in winter.

When well insulated, a building is:

• energy efficient and cheaper to keep warm in the winter, or cool in the summer. Energy efficiency will lead to a reduced carbon footprint.
• more comfortable because there is uniform temperatures throughout the space. There is less temperature gradient both vertically (between ankle height and head height) and horizontally from exterior walls, ceilings and windows to the interior walls, thus producing a more comfortable occupant environment when outside temperatures are extremely cold or hot.

In industry, energy has to be expended to raise, lower, or maintain the temperature of objects or process fluids. If these are not insulated, this increases the energy requirements of a process, and therefore the cost and environmental impact.

Link to Huichen

Additional reading:
How does a diaphragm pump work

Mechanical systems

What is the purpose of the edge banding machine?
Why Machined Seals Deserve More Industry Attention?

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Insulated hot water supply and return hydronic piping on a gas-fired boiler Thermal insulation applied to exhaust component by means of plasma spraying

Space heating and cooling systems distribute heat throughout buildings by means of pipes or ductwork. Insulating these pipes using pipe insulation reduces energy into unoccupied rooms and prevents condensation from occurring on cold and chilled pipework.

Pipe insulation is also used on water supply pipework to help delay pipe freezing for an acceptable length of time.

Mechanical insulation is commonly installed in industrial and commercial facilities.

Passive radiative cooling surfaces

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Thermal insulation has been found to improve the thermal emittance of passive radiative cooling surfaces by increasing the surface's ability to lower temperatures below ambient under direct solar intensity.[5] Different materials may be used for thermal insulation, including polyethylene aerogels that reduce solar absorption and parasitic heat gain which may improve the emitter's performance by over 20%.[5] Other aerogels also exhibited strong thermal insulation performance for radiative cooling surfaces, including a silica-alumina nanofibrous aerogel.[6]

Refrigeration

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A refrigerator consists of a heat pump and a thermally insulated compartment.[7]

Spacecraft

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Thermal insulation on the Huygens probe Cabin insulation of a Boeing 747-8 airliner

Launch and re-entry place severe mechanical stresses on spacecraft, so the strength of an insulator is critically important (as seen by the failure of insulating tiles on the Space Shuttle Columbia, which caused the shuttle airframe to overheat and break apart during reentry, killing the astronauts on board). Re-entry through the atmosphere generates very high temperatures due to compression of the air at high speeds. Insulators must meet demanding physical properties beyond their thermal transfer retardant properties. Examples of insulation used on spacecraft include reinforced carbon-carbon composite nose cone and silica fiber tiles of the Space Shuttle. See also Insulative paint.

Automotive

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Internal combustion engines produce a lot of heat during their combustion cycle. This can have a negative effect when it reaches various heat-sensitive components such as sensors, batteries, and starter motors. As a result, thermal insulation is necessary to prevent the heat from the exhaust from reaching these components.

High performance cars often use thermal insulation as a means to increase engine performance.

Factors influencing performance

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Insulation performance is influenced by many factors, the most prominent of which include:

It is important to note that the factors influencing performance may vary over time as material ages or environmental conditions change.

Calculating requirements

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Industry standards are often rules of thumb, developed over many years, that offset many conflicting goals: what people will pay for, manufacturing cost, local climate, traditional building practices, and varying standards of comfort. Both heat transfer and layer analysis may be performed in large industrial applications, but in household situations (appliances and building insulation), airtightness is the key in reducing heat transfer due to air leakage (forced or natural convection). Once airtightness is achieved, it has often been sufficient to choose the thickness of the insulating layer based on rules of thumb. Diminishing returns are achieved with each successive doubling of the insulating layer. It can be shown that for some systems, there is a minimum insulation thickness required for an improvement to be realized.[8]

See also

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• Thermal mass &#; Use of thermal energy storage in building design
• List of thermal conductivities
• Insulative paint &#; Type of paint in which can be used to coat a surface to reduce heat transfer
• Heat trap &#; Valves or loops of pipe on water heaters
• Removable insulation blanket &#; Cover fastened onto a mechanical component
• Thermal pad &#; pad on a printed circuit board connected to surrounding copper with a thermal connection

  Pages displaying wikidata descriptions as a fallback

• Thermal envelope &#; Concept in architectural and engineering practice

  Pages displaying short descriptions of redirect targets

References

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Further reading

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