Why Are Diamond Coring Drill Bits The Best In Business

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Summary:

This article gives you an overview of a diamond core drill bit looking at the various advantages it has to offer. We also look at the factors that determine the life of a diamond drill bit while comparing it to carbide drill bits.

Overview

Not all core bits are equal, but the type of core drill bits that you use largely depends on some factors like the type of material that you are drilling in, the depth of the hole to be drilled, and whether the drilling surface is dry or wet. Choosing the wrong type of drill bit can lead to broken bits, damaged drills, and higher operational costs. Whereas, selecting the right drill helps you to complete the task with ease as well as ensures that there is no damage to the tool in the process, and the operational costs are under control

Coring is a modern construction technique for cutting precise holes during construction, and when the same process is carried out using a diamond core drill bit, it is known as diamond coring or drilling. Its ability to extract core samples from the hardest Concrete environments has revolutionized the construction industry. It is widely known as the &#;gold standard&#; since it is quick, efficient, and has significant advantages over the conventional drilling methods.

The diamond drill bits are made up of industrial category small diamonds arranged in a metallic pattern. The diamonds fade away as you use the drill. The versatility of the diamond drill allows the user to make holes in most material from reinforced concrete to natural stone. Its ability to create holes with precision without leaving any damage on the surface allows it to drill holes from under 10mm to 600mm without any limitations on the depths it can go to. The robust nature of the diamond core drill bit makes them ideal for extracting core samples from the harshest environments, overcoming the drawbacks of the other drill bits in the toughest conditions.

There are many factors to be considered when you buy a drill, which also determines the life of a diamond drill bit like:

&#;     Abrasiveness and hardness of the material being drilled

&#;     Power and speed of the drill

&#;     The feed rate

&#;     Coolant- coolant type, force, and direction

&#;     Drilling Depth

&#;     Experience of the operator

&#;     Mesh size, sharpness, quality, and hardness of the drill bit

Hilti provides diamond coring machines that produce low dust, vibrations, and noise to prevent health hazards for the person operating the tool. Our German engineered machines ensure that you get the optimum performance with minimum maintenance hassles. We offer a wide variety of diamond coring machines that can drill a vast range of holes and it is accurate and easy to use.

Diamond Drill bits vs Carbide Drill bits

Carbide drill bits
The drills generate a high amount of heat during the drilling process, and this often reduces the duration for how long a drill bit retain a sharp edge. Carbide bits can dissipate the heat rapidly and can hold onto a sharper edge for a longer time when compared to the other type of bits.

Diamond core drill bits
These drill bits are used on a wide variety of surfaces like Concrete, masonry and natural stone. Carbide bits are no longer able to carry out the job of drilling on new super-hard floors, wall tiles, and counters. Thus, diamond drill bits are better suited for the job. A diamond core drill bit produces a lot of heat and friction during the drilling process. And, to ensure the cooling of diamond segments, water is used for the duration of the drilling activity.

Hilti Diamond Coring Consumables

Here&#;s a glimpse of our Diamond Drilling Consumables:

UCL core bits

This is a premium diamond core bit for drilling with tools of any power class in all types of concrete (without connection end). It has a superior lifetime thanks to its 12mm diamond segment height. These core bits are available from a diameter range of 35mm to 300mm.

UCL Change Modules

This is a premium change module for UCL core bits, no need to buy a complete core bit again, simply replace the drilling head and reuse the old core bit. Available from diameter range of 52mm to 202mm

SP &#; Line Core Bits

Ultimate diamond core bit for drilling in very abrasive concrete (without connection end) with high rebar content. This has Hilti Equidist technology (from 12mm to 600mm diameter) featuring precisely positioned diamonds, which give you higher speed and life in the toughest of conditions.

Core Bit Extensions

Need to drill beyond the length of the core bit. These extensions help you take the drilling length a further 300mm beyond the standard length of the core bits.

Conclusion
German engineering and quality are trusted world over, and Hilti is a brand to reckon with across the globe. We offer a wide variety of drilling tools and equipment with state-of-the-art technology, that provides optimum performance and serves the best operational life possible. To know more about the various diamond coring tools, click here.

What are Diamond Core Drill Bits and Why should you use them?

Diamond core bits are considered the most effective and efficient method for cutting tough materials and are widely used in the tile industry for drilling holes in tiles. But what are diamond core bits, and what are their advantages over other drill bits? Here are some facts about diamond core bits:

What are diamond core drill bits:

Diamond Core Drill Bits are tools used for drilling holes in various materials such as concrete, stone, and masonry. These bits are embedded with diamond particles on the cutting edge, allowing them to cut through hard materials effectively. The most common methods used to manufacture diamond core drill bits are electroplating and vacuum brazing. Vacuum brazed diamond core drill bits are created by welding diamond particles in a high-temperature vacuum brazing furnace. These bits are more durable, maintain sharpness for longer periods, and can cut through harder materials such as ceramic tiles.

Corediam diamond core bits are made using the electroplating and vacuum brazing method to provide tilers with the most durable tools for precision drilling of concrete, stone & tiles.

What are the advantages of diamond core drill bits:

 

Cut through tough materials: Diamond core drill bits are capable of cutting through the toughest tiles, including ceramic, porcelain, and even natural stone. Their diamond-impregnated tips provide exceptional cutting power.

 

Less debris and dust: Compared to traditional drilling methods, diamond core drill bits produce less debris and dust. This is particularly important for indoor applications where minimizing mess is desirable.

 

High-speed drilling: Diamond drill bits can be used with incredible speed tearing through everything from concrete to marble. This saves time and effort, especially in large projects.

 

Low noise levels: Diamond core drill bits produce less noise compared to other drilling methods, making them more suitable for use in residential and commercial areas where noise pollution is a concern.

 

Cost-effective: While diamond core drill bits may have a higher initial cost compared to other drill bits, they are more durable and have a longer lifespan. This makes them cost-effective in the long run as they require fewer replacements.

 

Environmental and health benefits: Diamond core drill bits are considered more environmentally friendly as they produce less waste and dust. Additionally, their low noise levels can benefit the health of workers and nearby residents.

 

Corediam diamond core bits

 

* Corediam Diamond Core Bits are electroplated and vacuum brazed to ensure high quality and durability. Each type of bit has its advantages and is suited for different applications.

* We have a large range of core bits, with sizes ranging from 5mm to 112mm. Either M14 or Hex adapters are available, so our core bits can be used in angle grinders , drills , electrical drill.

* Corediam Diamond Core Bits can be used at extremely fast speeds, over to 11,000rpm.

 

 

8 Things You Need to Know About Diamond Core Drilling

1. What is Diamond Core Drilling?

Diamond Core Drilling is a form of drilling which employs a rotary drill with a diamond core tipped bit attached in order to drill the most accurate and quickest hole. Given that diamond is the hardest natural material in the world, this means that it is the perfect tip for drilling into a variety of base materials including concrete, steel and glass.

2. How is a diamond core bit made?

 BBTec uses an advanced sintering technology for the manufacturing of the new HiSpeed diamond core bits. Sintering is the process of forming a solid mass of material through heat and pressure without melting to the point of liquefaction. BBTec has developed a new advanced Sintering Technology called SinTec. The combination of SinTec Technology, the development of special bonds and the exclusive use of top-quality diamond crystals has resulted in a unique range of diamond core bits that guarantee an unparalleled drilling speed and long tool life in a wide range of materials.

 

3. What are the advantages of diamond core drilling over normal forms of drilling?

Diamond core drilling besides being faster and more effective than normal drilling, is far superior in producing high-quality and accurate holes in a safer manner with less noise and less dust production. Given the quality and toughness of the diamond tipped bit, the lifespan of a general bit will far exceed a normal drillbits. Core drilling will also allow the user to perform better in tough or difficult drilling environments given the flexibility and versatility of the tool.

4. How long will a diamond core bit last?

This is completely dependent on multiple variables when drilling including the quality or density of your drilling material, the amount of water you use while drilling, if the user is applying the correct amount of pressure while drilling, how often the specific bit is being used and the quality of the actual diamonds core bit itself. Luckily, ICCONS takes away all the guess work and makes it so easer to not only have the highest quality diamond tools and bits available but to help guide users on these variables and help increase the lifespan of the bits! One of the most useful BBTec Karat 180 features is the dual built in Motor Protection System. The Motor Overload Protection are 7 bright LED&#;s that visually aid the operation in maintaining optimal bit feed pressure thus preventing motor overload and increasing drilling performance. As well as this, the Pulse&#; Electronic Motor Protection System physically alerts the operator of an approaching motor overload by varying the RPM rate up to 6 times before it shuts down automatically. The introduction of both these systems have resulted in increased machine and bit life and allows the operator to always achieve optimal drilling speed and efficiency. The BBTec Karat 180&#;s key features are unmatched when it comes to today&#;s core drilling market!

 

5. How do I correctly use a diamond core drill?

Assess the environment and check for hazards

Make sure all relevant PPE is on

Attach the correct bit size to the drill and make sure the correct gearing setting is chosen, which will allow for the best drilling performance

Confirm your drilling setup is ready to go &#; whether it is attaching the stand to the ground, connecting water source, angling your drilling route correctly etc

Use the Karat soft-start feature to align your bit with your drilling route most accurately

Make sure to keep your core drill straight while you drill and remember to go slow when you hit tough materials like rebar

Take the core drill out from the base material when finished and remove the concrete core from inside the core bit

6. What are some key features of the BBTec Core Drill vs Other Core Drills?

LED Motor Overload Protection System with latest generation RGB LED&#;s

Want more information on concrete core bits? Feel free to contact us.

W motor with Pulse&#; Electronic Motor Protection

Redesigned mechanical safety clutch manufactured from new special steel composition

Wet drilling range up to 180mm

Soft-start option

Electronic Safety clutch

360* rotating water connection

Data retrieval option to assess drilling use

Modular Design

3 speed gearing for optimal drilling

6.8kg, lower weight

 

7. What are some accessories that will increase the efficiency of diamond core drilling on site?

i. Water levels for easy machine setup

ii. Anchoring assembly 

iii. Engraved drilling depth indication

iv. Quick release slide (300mm only)

v. Quick snap reversible downfeed spindle

vi. Water flow indicator

vii. Column tiltable up to 45* for angled drilling

viii. Transportation wheels

i. LED Display &#; shows progress and drill depth

ii. Digital depth set and pressure adjustment

iii. Automatically regulates drilling pressure

iv. Automatic retraction when depth is achieved

v. Safety stop button

vi. Easy setup and quick release attachment

vii. Professional grade aluminium motor housing

viii. One lead power supply for both drill rig and auto feed attachment 

ix. Provides more drilling metres per core bit

x. One operator can simultaneously monitor more than one machine at one time saving $$$ on labour

i. Constant pressure water supply unit, performs as a bladder rather than a pump

 

ii. 14 litre capacity means it is ideal for remote worksites or where water is unavailable

i. Specifically designed for the Karat 180.

ii. Greatly increases operator comfort and stability

iii. Allows for more accurate and efficient use of Karat 180

i. Shoulder Pad for added comfort when operating Karat 180

i. Designed for the retrieval of stuck core bits with 1 ¼ thread

ii. Tool helps to prevent irreversible damage to expensive diamond core bits when trying to remove from the hole

iii. Allows for stubborn core bits that may be jammed, to be removed.

i. Water collector ring for a clean work area 

ii. Perfect for overhead drilling

8.

 

Where can I purchase a Diamond Core Drill? 

If you are interested, please get in touch with us by calling or emailing our details below, or if you prefer - flick us a message on our social's below!

 

 As always, follow us on Instagram, Facebook and LinkedIn to stay in touch with other relevant updates!

Should you require anymore information &#; please don&#;t hesitate to get in touch with our technical experts via [ protected] or alternatively call us on 03 . 

Improving efficiency: The important role of diamond core drill bits in the industry

-01-22

Diamond coring drill bits are the tool of choice when drilling into hard materials like concrete, granite, marble or other hard surfaces. These specialized drill bits are designed to cut through the toughest materials with ease, making them an essential tool for anyone working in construction, manufacturing, or renovation.

 

Diamond coring drill bits are made of a steel body inlaid with industrial-grade diamonds. These diamonds are the hardest substance on earth, making them the perfect material for cutting hard surfaces. The diamonds are embedded in the steel body in a specific pattern, allowing the drill bit to grind away at the material being cut, creating a clean and precise hole.

 

One of the main advantages of using a diamond coring drill bit is the ability to cut hard materials quickly and efficiently. Unlike traditional drill bits, which have difficulty creating dents in materials like concrete or granite, diamond coring drill bits can cut through these hard surfaces like a hot knife through butter. This makes them an essential tool for anyone who needs to drill through hard materials on a regular basis.

 

Diamond coring drill bits also produce clean, accurate holes, making them ideal for tasks requiring higher precision. Whether you're installing plumbing, electrical or HVAC systems, or drilling holes for anchor bolts, diamond coring drill bits ensure your holes are the perfect size and shape. This precision reduces the need for rework or adjustments, saving time and money.

 

Another benefit of using a diamond coring drill bit is its durability. These specialized drill bits are designed to withstand the rigors of heavy-duty use, making them a long-lasting tool for anyone in the construction or manufacturing industry. Industrial-grade diamond is extremely tough and can withstand the high temperatures and pressures generated during drilling, ensuring drill bits stay sharp and effective for a long time.

 

There are several factors to consider when choosing the right diamond coring drill bit for your project. The first is the size and type of material you are drilling into. Different materials require different types of drill bits, so choosing the right drill bit for the job is crucial. Additionally, the diameter of the hole you need to create will determine the size of the drill bit you need.

 

When selecting a diamond coring drill bit, you must also consider the speed and power of the drill bit. These drill bits require a lot of power to cut through tough materials, so it&#;s crucial to make sure your drill is up to the task. Additionally, the speed at which a drill bit rotates affects the quality of the hole it creates, so it is important to choose a drill bit with variable speed settings for maximum control.

 

All in all, diamond coring drill bits are an essential tool for anyone working in construction, manufacturing, or renovation. Able to cut through tough materials quickly and accurately, these specialized drill bits are durable and precise, making them a valuable asset to any tool box. Whether you're a professional contractor or a DIY enthusiast, diamond coring drill bits can make your drilling tasks easier and more efficient. So the next time you need to drill through hard material, make sure you have the right diamond coring drill bit for the job.

 

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